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螺杆空压机橡胶涂层转子的有限元分析
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Finite Element Analysis of Screw Air Compressor Rotors with Rubber Coating
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    摘要:

    结合橡胶的优点,对双螺杆空压机转子进行橡胶涂层改进,并验证其力学性能。通过SolidWorks软件对双螺杆空压机阴阳转子进行三维建模并装配,得到一对相互啮合的无橡胶涂层的阴阳转子装配模型;建立含有橡胶涂层的阴阳转子装配模型,并保证几何尺寸与无橡胶涂层的阴阳转子相同;计算转子转矩的大小、设置边界条件,并通过有限元分析软件分别对无橡胶涂层的阴阳转子和有橡胶涂层的阴阳转子进行有限元仿真分析。结果表明:无橡胶涂层转子所受最大等效应力为479.37 MPa、最大等效弹性应变为0.002 7 mm;有橡胶涂层的转子所受最大等效应力为318.25 MPa、最大等效弹性应变为0.262 6 mm。橡胶涂层具有降低转子等效应力、提高转子等效弹性应变的作用。研究结果为增加螺杆压缩机转子使用寿命、提高气密性和效率提供了新的改进思路。

    Abstract:

    With the advantages of rubber, the rotors of twin-screw air compressor with rubber coating were improved, and its mechanical properties were verified.3D modeling and assembly of the male and female rotors of the twin-screw air compressor were carried out by using SolidWorks software, and a pair of mutually meshing male and female rotors without rubber coating were obtained; the model of male and female rotors with rubber coating was established, and the geometric dimensions of the male and female rotors with rubber coating were guaranteed to be the same with the male and female rotors without rubber coating. The rotor torque was calculated and boundary conditions were set, then the male and female rotors without rubber coating and the male and female rotors with rubber coating were simulated through finite element analysis software respectively. The results show that the maximum equivalent stress of the rotors without rubber coating is 479.37 MPa and the maximum equivalent elastic strain is 0.002 7 mm; the maximum equivalent stress of the rubber-coated rotor is 318.25 MPa and the maximum equivalent elastic strain is 0.262 6 mm.The rubber coating can reduce the equivalent stress of the rotors and increase the equivalent elastic strain of the rotors. The results provide a new idea for increasing the service life of the rotor of the screw compressor, improving the air tightness and efficiency.

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孔德逊,王战中,黄帅可,孙强.螺杆空压机橡胶涂层转子的有限元分析[J].机床与液压,2022,50(6):163-167.
KONG Dexun, WANG Zhanzhong, HUANG Shuaike, SUN Qiang. Finite Element Analysis of Screw Air Compressor Rotors with Rubber Coating[J]. Machine Tool & Hydraulics,2022,50(6):163-167

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2022-03-28