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基于Profinet的双主轴数控磨床控制系统的设计与实现
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常州信息职业技术学院2021年度校级科研平台项目(KYPT202104G);常州市应用基础研究计划(CJ20210037)


Design and Implementation of Double Spindle CNC Grinder Control System Based on Profinet
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    摘要:

    在设计双主轴数控外圆磨床控制系统方案时,两个砂轮主轴电机转速采用模拟量模块控制,但数控系统只能支持一个模拟主轴的控制。为解决此问题,通过808D AD数控系统的Profinet总线通信接口连接S7-1200 PLC扩展第二模拟主轴。对第二模拟主轴进行数控编程时用R参数代替S转速指令,使用GET指令、S7通信协议将转速指令发送至远程PLC端,再从PLC的模拟量模块中输出;第二模拟主轴的编码器连接至PLC的高速计数器输入口,使用PUT指令将实际转速传输至数控系统侧;针对双主轴磨削工艺设计制作808D AD的用户自定义界面,可显示2个主轴的指令转速、实际转速。结果表明:采用总线通信,系统抗干扰能力强,第二模拟主轴的转速误差可以控制在10%以内,对主轴转速控制或非联动位移轴控制具有一定的参考价值。

    Abstract:

    In the design of the control system for the double spindle CNC cylindrical grinder,the speed of the two wheel spindle motors was controlled by analog module,but the NC system can only support the analog control of one spindle.In order to solve this problem,the Profinet bus communication interface of 808D AD numerical control system was designed to connect S7-1200 PLC to extend the second analog spindle.When NC programming for the second spindle,the R parameter was used to instead of the S speed command,the GET command and S7 communication protocol were used to transmit the speed command to the remote PLC terminal and then be output from the PLC analog module;the encoder of the second analog spindle was connected to the entrance of the high-speed counter of the PLC,and the actual speed was transmitted to the CNC system side through PUT command;the user interface of 808D AD was designed for double spindle grinding process,which could display the command speed and actual speed of two spindles.The results show that the system has strong anti-interference capability by using the bus communication,and the speed error of the second analog spindle can be controlled within 10%,which has a certain reference value for spindle speed control or non linkage displacement shaft control.

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引用本文

朱俊,朱良峰.基于Profinet的双主轴数控磨床控制系统的设计与实现[J].机床与液压,2022,50(5):129-132.
ZHU Jun, ZHU Liangfeng. Design and Implementation of Double Spindle CNC Grinder Control System Based on Profinet[J]. Machine Tool & Hydraulics,2022,50(5):129-132

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  • 在线发布日期: 2022-05-31
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