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一种采用动态补偿的五轴机床铣削力预测方法
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河北省自然科学基金项目(G20182204093);河北省高等学校科学技术研究项目(Z2018222)


A Milling Force Prediction Method for Five Axis Machine Tool Based on Dynamic Compensation
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    摘要:

    对五轴数控机床的铣削力进行精准预测,有利于提高工件的加工质量。因此,提出一种采用动态补偿的五轴机床铣削力预测方法。分析五轴数控加工中心结构,研究五轴数控铣削加工中心的进给传动动力学;通过测量切削扭矩,计算电机传递的总转矩,在冲击力激励的作用下,计算它与测量扰动频率响应间的传递函数。将实际切削扭矩分解成直流(静态)分量和交流(谐波)分量,在此基础上采用卡尔曼滤波器衰减噪声,并补偿结构动态模式对间隔采样的切削力矩的影响,从而减少结构动态模式引起的测量值失真。引入Denavit-Hartenberg方法,通过雅克比矩阵求取工件框架中刀具上的切削力和扭矩与驱动框架中驱动力和扭矩的转换关系,进而将刀尖力映射为驱动力矩,以实现对铣削力的预测。结果表明:所提方法预测的力信号与实测的力信号几乎一致,说明该方法能较精准地预测五轴机床的铣削力。

    Abstract:

    Accurate prediction of milling force of five axis CNC machine tool is helpful to improve the machining quality of workpiece.Therefore,a dynamic compensation method was proposed to predict the milling force of five axis machine tools.The structure of five axis CNC machining center was analyzed,the feed transmission dynamics of the five axis CNC milling center was studied;by measuring the cutting torque,the total torque transmitted by the motor was calculated,and the transfer function between it and the frequency response of the measurement disturbance was calculated under the action of the impact force.The actual cutting torque was decomposed into DC (static) component and AC (harmonic) component,on this basis,the interference Kalman filter was used to attenuate the noise and the influence of structural dynamic mode on the cutting torque of interval sampling was compensated,so the measurement distortion caused by structural dynamic mode was reduced.The Denavit-Hartenberg method was introduced to calculate the conversion relationship between the cutting force and torque on the tool in the workpiece frame and the driving force and torque in the driving frame through Jacobian matrix,and then the tool tip force was mapped to the driving torque to realize the prediction of milling force.The results show that the force signal predicted by using this method is almost consistent with the measured force signal,indicating that the method can be used to accurately predict the milling force of five axis machine tool.

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王胜曼,牛博英,孙晓燕.一种采用动态补偿的五轴机床铣削力预测方法[J].机床与液压,2022,50(6):43-47.
WANG Shengman, NIU Boying, SUN Xiaoyan. A Milling Force Prediction Method for Five Axis Machine Tool Based on Dynamic Compensation[J]. Machine Tool & Hydraulics,2022,50(6):43-47

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2022-03-28