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曲面边缘均匀喷涂的路径分片规划方法
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国防基础科研计划资助(JCKY2019411B001)


Path Splitting Planning Method for Uniform Spraying on the Edge of Curved Surface
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    摘要:

    针对现有的切片法生成的喷涂路径在曲面边缘处喷涂不均匀的问题,提出一种基于点云模型的曲面边缘均匀喷涂的路径分片规划方法。该方法基于曲面点云模型,首先利用主成分分析法构建曲面外扩包围盒,基于外扩包围盒生成的主切片将曲面分片为一系列单条曲面,使得每一个单条曲面都对应于一条喷涂路径,再利用副切片将单条曲面分片为一系列单片曲面,使得每一个单片曲面都对应于一个喷涂路径点,以此生成喷涂路径。仿真结果表明:在期望涂层厚度为25 μm时,对于规则边缘曲面,分片法获得的涂层厚度误差为4.33 μm,比切片法减小了77.09%,涂层厚度标准差为0.81,比切片法减小了74.37%;对于不规则边缘曲面,分片法获得的涂层厚度误差为4.03 μm,比切片法减小了77.42%,涂层厚度标准差为0.76,比切片法减小了73.15%。分片规划方法适应于规则和不规则边缘曲面喷涂路径规划,其在边缘处涂层均匀性优于切片法,实现了曲面边缘均匀喷涂。

    Abstract:

    Aiming at the problem that the spraying path generated by existing slicing method is not uniformly sprayed at the edge of the curved surface,a method of split planning for uniform spraying path based on the point cloud was proposed.This method was based on the surface point cloud model.Firstly,the principal component analysis method (PCA) was used to construct the curved outer bounding box.Based on the main slice generated by the outer expanded bounding box,the surface was divided into a series of single curved surfaces,so that each single surface was corresponded to a spraying path,the single curved surface was divided into a series of monolithic curved surfaces by sub-slicing,so that each monolithic curved surface was corresponded to a spraying path point to generate the spraying path.The simulation shows that when the expected coating thickness is 25 μm,for the regular edge surface,the coating thickness error obtained by the split method is 4.33 μm,which is 77.09% less than the slice method,and the standard deviation of the coating thickness is 081,which is 74.37% less than the slice method; for irregular edge surfaces,the coating thickness error obtained by the split method is 4.03 μm,which is 77.42% less than the slice method; the standard deviation of the coating thickness is 0.76,which is 73.15% lower than the slice method.The splitting planning method is suitable for the spraying path planning of regular and irregular edge curved surfaces.The uniformity of the coating at the edges is better than that of the slicing method,achieving uniform spraying on the edges of the curved surface.

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苏成志,刘军,李华,王虹霖,王恩国.曲面边缘均匀喷涂的路径分片规划方法[J].机床与液压,2022,50(5):90-96.
SU Chengzhi, LIU Jun, LI Hua, WANG Honglin, WANG Enguo. Path Splitting Planning Method for Uniform Spraying on the Edge of Curved Surface[J]. Machine Tool & Hydraulics,2022,50(5):90-96

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  • 在线发布日期: 2022-05-31
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