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风机增速齿轮含初始裂纹扩展特性及寿命分析
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国家自然科学基金地区科学基金项目(51565056)


Analysis of Initial Crack Growth Characteristics and Life of Fan Speed-Increasing Gears
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    摘要:

    针对某风机增速齿轮疲劳裂纹断裂问题,基于M积分法探究含初始三维裂纹的增速齿轮在裂纹扩展时的变化规律。根据断裂力学原理结合有限元原理分析计算,得出应力强度因子及疲劳扩展循环次数的变化规律。确定增速齿轮齿根受力最大位置后创建三维裂纹模型;通过改变齿根边缘三维裂纹纵向位置来探究三维裂纹在扩展过程中的应力强度因子及疲劳寿命变化。结果表明:随着裂纹扩展步数的增大,3组裂纹的应力强度因子 KⅠ 均增大,且齿根裂纹1应力强度因子一直保持最大;在直齿轮边缘的裂纹,越靠近齿根其疲劳寿命越小。

    Abstract:

    Aiming at the fatigue crack fracture problem of a speed-increasing gear of a wind turbine,based on the M integral method,the law of the growth of the speed-increasing gear with initial three-dimensional cracks was explored.According to the analysis and calculation of fracture mechanics principle and finite element principle,the change laws of stress intensity factor and the number of fatigue expansion cycles were obtained.The 3D crack model was created after determining the maximum force on the tooth root of the speed-increasing gea;by changing the longitudinal position of the 3D crack on the edge of the tooth root,the stress intensity factor and fatigue life change of the 3D crack during the growth process were explored.The results show that with the number of crack expansion steps increases,the stress strength factor KI of 3 groups of cracks increases,and the stress strength factor of root crack 1 remains the maximum;the fatigue life of the crack on the edge of spur gear decreases as it gets closer to the tooth root.

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孙光耀,穆塔里夫·阿赫迈德,陶兴伟.风机增速齿轮含初始裂纹扩展特性及寿命分析[J].机床与液压,2022,50(9):169-172.
SUN Guangyao, MUTELLIP Ahmat, TAO Xingwei. Analysis of Initial Crack Growth Characteristics and Life of Fan Speed-Increasing Gears[J]. Machine Tool & Hydraulics,2022,50(9):169-172

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  • 在线发布日期: 2022-05-31
  • 出版日期: 2022-05-15