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衬套压装机传动系统动力学建模与抖动控制研究
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上海市复杂薄板结构数字化制造重点实验室开放课题基金(201500)


Nonlinear Dynamic Modeling and Chattering Control of Bushing Press Mounting Machine
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    摘要:

    在汽车涡轮壳衬套伺服压装机中,衬套压入过程经常出现抖动现象,严重影响了压装的精度和质量。为揭示抖动现象产生的机制,将衬套与孔之间的挤压作用等效为非线性摩擦过程,将电机与末端件之间的传动链看成同时具有弹性和阻尼两种特性的环节,建立伺服压装过程的动力学模型及其状态空间表达式,仿真验证所建立模型可以有效再现实际的抖动过程。在此基础上,考虑衬套压装过程不断往复工作的特点,设计一种不严格依赖精确数学模型且有强抗干扰的迭代学习算法。为验证所提出控制算法的有效性,构建包含非线性动力学模型和迭代学习控制器的压装过程控制系统数值仿真模型。仿真结果表明:迭代学习控制器可以有效抑制衬套压入过程中出现的抖动现象,相比于传统PID算法,它具有更高的定位精度和强抗干扰能力。

    Abstract:

    In the servo press mounting machine for automobile turbine housing bush,the bush often vibrates during the pressing process,which seriously affects the precision and quality of the press fitting.In order to reveal the mechanism of chattering,the extrusion between the bushing and the hole was equivalent to a nonlinear friction process,and the transmission chain between the motor and the end piece was regarded as a link with both elastic and damping characteristics.The dynamic model and the state space expression of the servo press fit process were established.The established model effectively reproduced the actual shaking process.On this basis,the iterative learning algorithm was designed,which did not strictly rely on the accurate mathematical model,and had strong anti-interference.In order to verify the effectiveness of the proposed control algorithm,a numerical simulation model of the press mounting process control system including nonlinear dynamic model and iterative learning controller was constructed.The simulation results show that compared with the traditional PID algorithm,the iterative learning controller has higher positioning accuracy,faster response speed and stronger anti-interference ability.The relevant conclusions provide a theoretical basis for the application of iterative learning control in servo press fit.

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武卓,曹家勇,许海波,吴沛华.衬套压装机传动系统动力学建模与抖动控制研究[J].机床与液压,2022,50(8):138-143.
WU Zhuo, CAO Jiayong, XU Haibo, WU Peihua. Nonlinear Dynamic Modeling and Chattering Control of Bushing Press Mounting Machine[J]. Machine Tool & Hydraulics,2022,50(8):138-143

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2022-04-28