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非驱动腔压力调控液压挖掘机能效特性研究
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国家自然科学基金面上项目(51775363);NSFC-山西煤基低碳联合基金(U1910211)


Research on Energy Efficiency Characteristics of Hydraulic Excavator with Non-driving Chamber Pressure Regulation
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    摘要:

    为减少非最高负载执行器控制阀口存在的节流损失,同时减少执行机构的重力势能及动能以节流损失形式耗散,提出通过非驱动腔压力调控原理减小负载差异导致的节流损失,并回收执行机构动势能,实现液压挖掘机系统低压损动力分配与传递;建立系统数字样机进行仿真分析。结果表明:新系统在保证控制性能的基础上,能通过压力调控提高非最高负载执行器非驱动腔压力,进而提高驱动腔压力,减小节流损失并回收能量;新系统还能回收执行机构动势能,在一个挖掘循环内,整机节能比例为13.22%。

    Abstract:

    In order to reduce the throttling loss existing in the control valve port of the non-highest load actuator,and reduce the gravitational potential energy and kinetic energy of the actuator to be dissipated in the form of throttling loss,the principle of non-driven chamber pressure regulation was used to reduce the throttle loss caused by the load difference and to recover the working devices’ kinetic and potential energy to realize the low-pressure loss power distribution and transmission of the hydraulic excavator system;a system model was established for simulation analysis.The result shows that by using the new system,on the basis of ensuring the control performance,the pressure of the non-driven chamber of the non-highest load actuator can be increased through pressure regulation,thereby the pressure of the driven chamber can be increased,the throttle loss can be reduced and the energy can be recovered;the new system can be use to recover the actuators’ kinetic and potential energy,the energy-saving ratio of the whole machine to complete an excavation cycle is 13.22%.

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吕涵,葛磊,张红娟,权龙,赵斌.非驱动腔压力调控液压挖掘机能效特性研究[J].机床与液压,2022,50(9):155-162.
LYU Han, GE Lei, ZHANG Hongjuan, QUAN Long, ZHAO Bin. Research on Energy Efficiency Characteristics of Hydraulic Excavator with Non-driving Chamber Pressure Regulation[J]. Machine Tool & Hydraulics,2022,50(9):155-162

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  • 在线发布日期: 2022-05-31
  • 出版日期: 2022-05-15