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MTS1600500六轴数控砂带磨床构建及磨削仿真验证
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“十三五”装备预研共用技术(41423010701);陕西省教育厅专项科研计划项目(19JK0403);创新人才推进计划-青年科技新星项目(2020KJXX071);陕西科技大学自然科学预研基金(2018BJ50)


Construction and Grinding Simulation Verification of MTS1600500 Six Axis CNC Belt Grinder
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    摘要:

    MTS1600500六轴数控砂带磨床是用于叶片磨削抛光的精密加工高端数控机床,该磨床磨削加工的工件主要以宽弦空心风扇叶片为主,空心叶片的制造工艺复杂,成本昂贵。磨削加工处于叶片加工关键步骤中的最后一步,这就要求在实际磨削加工前进行虚拟仿真磨削。该磨床可实现六轴联动,机床结构复杂,不存在现有仿真环境。为解决此问题,以UG为平台构建MTS1600500六轴数控砂带磨床的几何模型并装配,在VERICUT中搭建该磨床磨削加工仿真环境。以某型号宽弦空心风扇叶片为仿真加工对象,对该磨床建模仿真环境进行验证,最后通过实际磨床的磨削加工验证了所建模型与仿真环境的正确性。该磨床的虚拟仿真环境可实现磨削加工过程的动态仿真,加工效率得以提升,也为后续加装在机测量模块奠定基础。

    Abstract:

    MTS1600500 six-axis CNC belt grinder is a high-end CNC machine tool for precision machining of blade grinding and polishing.The workpiece grinded by the grinder is mainly wide chord hollow fan blade.Grinding is the last step in the key steps of blade machining,which requires virtual simulation grinding before actual grinding.The grinder can realize six-axis linkage,the structure of the machine tool is complicated,and there is no existing simulation environment.In order to solve this problem,UG was used as the platform to build and assemblethe geometric model of the MTS1600500 six-axis CNC belt grinder,and the grinding process simulation environment of the grinder was built in VERICUT.Taking a certain model of the wide-chord hollow fan blade as the simulation processing object,the modeling simulation environment of the grinder was verified.Finally,the correctness of the built model and the simulation environment was verified through the grinding process of the actual grinder.The virtual simulation environment of the grinder can be used to realize the dynamic simulation of the grinding process,which improves the processing efficiency and lays foundation for the subsequent installation of on-machine measurement modules.

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乔虎,邓瑞祥,伍娅,向颖. MTS1600500六轴数控砂带磨床构建及磨削仿真验证[J].机床与液压,2021,49(24):153-158.
QIAO Hu, DENG Ruixiang, WU Ya, XIANG Ying. Construction and Grinding Simulation Verification of MTS1600500 Six Axis CNC Belt Grinder[J]. Machine Tool & Hydraulics,2021,49(24):153-158

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  • 在线发布日期: 2023-04-28
  • 出版日期: 2021-12-28