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基于电液比例阀的干法辊压造粒机工作特性研究
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Study on Operating Characteristics of Dry Rolling Granulator Based on Electro-Hydraulic Proportional Valve
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    摘要:

    普通电磁阀控制的干法造粒机工作过程中挤压辊常常出现偏斜和振动,对粉料成型质量产生严重影响。采用电液比例控制技术对干法辊压造粒机液压系统进行改造,通过分析挤压辊咬入角受力平衡方程,提出影响挤压辊工作特性的主要因素是粉体物料与挤压辊表面的摩擦因数。将AMESim软件与ADAMS软件相结合,针对改造前和改造后的干法造粒机搭建机液联合仿真模型,对比分析干法辊压造粒机工作特性随摩擦因数变化规律。仿真结果表明:与改造前干法辊压造粒机工作特性相比,改造后的干法辊压造粒机其液压缸无杆腔压力,挤压辊位移、速度、加速度、角速度、角加速度等曲线变化更加平稳,且增大粉体物料与挤压辊表面的动摩擦因数,可明显改善干法辊压造粒机运动的平稳性。

    Abstract:

    Extrusion roller vibration and deflection often appear in the working process of dry granulator controlled by common solenoid valve,which seriously affects the quality of powder forming.The hydraulic system of dry rolling granulator was reformed by electro-hydraulic proportional control technology.By analyzing the force balance equation of extrusion roll bite angle,it was proposed that the friction coefficient between powder material and extrusion roll surface was the main factor affecting the working characteristics of extrusion roll.Combined with AMESim and ADAMS software,a mechanical and hydraulic co-simulation model was built aiming at dry granulator before and after modification.The operating characteristics of dry rolling granulator were compared and analyzed with the variation of friction coefficient.The simulation results show that compared with the operating characteristics of the dry rolling granulator before modification,the pressure of the hydraulic cylinder,the displacement,velocity,acceleration,angular velocity and angular acceleration of the extrusion roll after modification are more stable,and the dynamic friction coefficient between the powder material and the surface of the extrusion roll is increased,which can significantly improve the stability of the dry rolling granulator.

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王志亮,刘志民,滑利光,吕国蒙,李万有,张钧,李学兵,李振,武新林,韩雷.基于电液比例阀的干法辊压造粒机工作特性研究[J].机床与液压,2022,50(13):162-167.
WANG Zhiliang, LIU Zhimin, HUA Liguang, LYU Guomeng, LI Wanyou, ZHANG Jun, LI Xuebing, LI Zhen, WU Xinlin, HAN Lei. Study on Operating Characteristics of Dry Rolling Granulator Based on Electro-Hydraulic Proportional Valve[J]. Machine Tool & Hydraulics,2022,50(13):162-167

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  • 在线发布日期: 2023-01-17
  • 出版日期: 2022-07-15