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流延膜机负压风刀系统流场仿真及结构优化
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广东省科技计划项目(2017A050501045;2017B090901011); 广东省科学院内项目(2019GDASYL-0105071)


Flow Field Simulation and Structure Optimization of Negative-pressure Air Knife of Casting Machine
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    摘要:

    利用CFD计算软件对流延膜机负压风刀系统流场进行仿真分析,发现用于均匀气流的阻风板和承接板均匀气流的效果不佳,反而在此处产生涡流,阻碍腔体内气流快速排出,影响薄膜受力的均匀性。为此对负压腔室内的阻风板和承接板结构进行优化,结果表明:优化后负压腔室的风量质量流量由0.138 kg/s增加至0.177 kg/s,增长了28.3%,负压腔室流通性增强;入口速度稳定段的速度分布标准差由0.93降低到0.17,入口速度均匀性提高了82%,显著提高了薄膜的受力均匀性。

    Abstract:

    The flow field of the negative-pressure air knife system of the casting machine was simulated and analyzed by CFD software. The results show that the spoiler and the receiving plate used for uniform airflow have poor effect of uniform airflow,and vortex is generated here,which hinder the rapid discharge of airflow in the vacuum chamber. It affects the uniformity of the film force. Therefore,the spoiler and the receiving plate in the negative-pressure chamber were optimized. The results show that the air mass flow of the optimized negative-pressure chamber is increased from 0.138 kg/s to 0.177 kg/s,an increase of 28.3%,and the circulation of negative-pressure chamber is enhanced. The standard deviation of the velocity distribution in the stable inlet velocity section is reduced from 0.93 to 0.17,and the uniformity of the inlet velocity is improved by 82%,which greatly improve the uniformity of the film force.

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黄栋,张华伟,殷术贵,郭伟科,Christian BEINERT,张春华.流延膜机负压风刀系统流场仿真及结构优化[J].机床与液压,2022,50(8):144-148.
HUANG Dong, ZHANG Huawei, YIN Shugui, GUO Weike, BEINERT Christian, ZHANG Chunhua. Flow Field Simulation and Structure Optimization of Negative-pressure Air Knife of Casting Machine[J]. Machine Tool & Hydraulics,2022,50(8):144-148

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2022-04-28