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电磁球式平衡系统平衡方法及结构设计研究
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郑州工程技术学院校基金项目(2020QNJH18)


Study on Balance Method and Structure Design of Electromagnetic Ball Balance System
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    摘要:

    针对电磁球式主动平衡系统,分析其工作原理,归纳钢球对应补偿能力的计算方法,讨论由已知不平衡量计算两个钢球相位的过程,并将多球情况按一定规则简化为两球情况,得到不平衡量和钢球数量、相位的关系。在特定转子直径下,建立平衡系统结构的三维模型,基于Ansoft Maxwell有限元分析平台,采用控制变量法依次研究了永磁体排布方式、直径、厚度和电磁结构对平衡转速和补偿量等的影响规律,最终完成了结构设计。结果表明:采用相邻永磁体极性相反交替排布,永磁体直径为6 mm、厚度为4 mm,电磁结构外壳长度略小于铁心长度时,平衡系统能取得较为合理的转速和最大补偿量。

    Abstract:

    For the electromagnetic ball active balance system,its working principle was analyzed,the calculation method of the corresponding compensation capacity of steel balls was summarized,the process of calculating the phase of two steel balls from the known unbalance was discussed,the multi ball situation was simplified into two ball situation according to certain rules,and the relationship between the measurement of unevenness and the number and phase of steel balls was obtained.Under the specific rotor diameter,the three-dimensional model of the balance system structure was established.Based on Ansoft Maxwell finite element analysis platform,the influence laws of permanent magnet arrangement mode,diameter,thickness and electromagnetic structure on the balance speed and compensation were studied by using the control variable method.Finally,the structure design was completed.The results show that when the adjacent permanent magnets are alternately arranged with opposite polarity,the diameter of permanent magnets is 6 mm and the thickness of permanent magnets is 4 mm,and the length of electromagnetic structure shell is slightly less than the length of iron core,the balance system can obtain more reasonable speed and maximum compensation.

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吕恒志,张震,梁警威,张朝阳.电磁球式平衡系统平衡方法及结构设计研究[J].机床与液压,2023,51(9):139-143.
LYU Hengzhi, ZHANG Zhen, LIANG Jingwei, ZHANG Chaoyang. Study on Balance Method and Structure Design of Electromagnetic Ball Balance System[J]. Machine Tool & Hydraulics,2023,51(9):139-143

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  • 在线发布日期: 2023-05-29
  • 出版日期: 2023-05-15