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自激离心式空化反应器空化及噪声特性研究
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山东省高等学校青创人才引育计划项目(0031801);山东省自然科学基金项目(ZR2021QE157);山东建筑大学博士启动基金项目(X19057Z0101);流体及动力机械教育部重点实验室开放基金项目(LTDL2021-014)


Study on Cavitation and Noise Characteristics of Self-Excited Centrifugal Cavitation Reactor
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    摘要:

    水力空化被广泛应用于杀菌消毒、乳液制备等工业领域,而高效的水力空化反应器是实现水力空化应用的基础。以一种自激离心式水力空化反应器为研究对象,基于Rrealizable κ-ε湍流模型和Zwart-Gerber-Belamri空化模型,对设计工况下反应器三维瞬态非定常流动的空化流场和声场特性进行数值模拟,分析不同液面高度下空化发展状态,研究反应器不同位置空化噪声脉动和发展情况。结果表明:不同液面高度的转子空化特性具有明显差别。随着液面高度的上升,空化区域持续增加,但是液面上升后期空泡发展空间过大,整体空化强度无法匹配发展空间,强空化区面积呈现先上升后下降的趋势,在液面高度为3~4 mm之间时达到最大值,弱空化区面积持续增长。空化是影响反应器叶频及其多阶谐频噪声的重要因素。顺着流动方向,反应器内部声压的叶频幅值随着空化的发展而增加,呈现升高-稳定-降低的周期性变化。

    Abstract:

    Hydrodynamic cavitation is widely used in industrial fields such as sterilization,emulsion preparation,and efficient hydrodynamic cavitation reactor is the basis for realizing its application.Taking a centrifugal self-excited hydrodynamic cavitation reactor as the research object,based on Realizable κ-ε turbulence model and Zwart-Gerber-Belamri cavitation model,numerical simulations of the cavitation flow field and sound field characteristics of three-dimensional transient unsteady flow were performed in the reactor under design conditions,the cavitation development state at different liquid level heights was analyzed,and the cavitation noise pulsation and development at different positions of the reactor were studied.The results show that the cavitation characteristics of rotor with different liquid levels are obviously different.With the rise of liquid level,the cavitation area continues to increase,but the cavitation development space is too large in the later stage of liquid level rise,and the overall cavitation intensity cannot match the development space.The strong cavitation area increases first and then decreases,reaching the maximum when the liquid level is between 3~4 mm,and the weak cavitation area continues to grow.Cavitation is an important factor affecting the blade frequency and its multi-order harmonic noise of the reactor.Along the flow direction,the sound pressure amplitude of the blade frequency in the reactor increases with the development of cavitation,showing a periodic change from increase to stability to decrease.

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侯瑞杰,刘正杨,王均宇,张林华,宋永兴.自激离心式空化反应器空化及噪声特性研究[J].机床与液压,2023,51(5):177-182.
HOU Ruijie, LIU Zhengyang, WANG Junyu, ZHANG Linhua, SONG Yongxing. Study on Cavitation and Noise Characteristics of Self-Excited Centrifugal Cavitation Reactor[J]. Machine Tool & Hydraulics,2023,51(5):177-182

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  • 在线发布日期: 2023-04-07
  • 出版日期: 2023-03-15