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混合动力挖掘机动臂液压系统节能仿真分析
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国家自然科学基金地区科学基金项目(51965011);贵州省科技厅基础研究计划(黔科合基础-ZK[2022]);贵州省科技计划项目(黔科合平台人才[2018]5781-23)


Energy-Saving Simulation Analysis of Hydraulic System of Hybrid Power Excavating Manipulator
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    摘要:

    针对挖掘机动臂下降时较大势能转化为热能的工况,各种能量回收与再利用系统逐渐被提出。基于流量再生与平衡理论提出一种挖掘机动臂的能量回收系统,在该系统中,动臂下降时的部分势能通过流量再生的方式得到直接利用,而另一部分势能通过平衡回路以液压能的形式储存在蓄能器中,当动臂上升时再将该部分能量释放出来,完成能量的回收与再利用。使用AMESim搭建传统挖掘机工作装置模型与该能量回收工作装置系统模型,通过计算分析得到能量回收系统中主要参数的最优值。仿真结果表明:能量回收系统在参数优化后,可实现对挖掘机动臂势能37.25%的回收与利用;同时,在挖掘机动臂的一个典型工作周期中,参数优化后的能量回收系统相较于传统挖掘机动臂系统,可实现55.52%的流量再生以及31.64%的节能效果。

    Abstract:

    Various energy recovery and reuse systems have gradually been proposed for the working condition that the large potential energy is converted into heat energy when the excavating manipulator is descending.An energy recovery system for excavating manipulators based on the theory of flow regeneration and balance was proposed.In this system,when the boom was lowered,part of the potential energy was directly used through flow regeneration,and the other part of the potential energy was stored in the accumulator in the form of hydraulic energy through the balance circuit;and when the boom was raised,the part of the energy was released to complete the recovery and reuse of energy.AMESim was used to build the traditional excavator working device model and the energy recovery working device system model,and the optimal values of the main parameters were obtained in the energy recovery system through calculation and analysis.The simulation results show that the energy recovery system can recover and utilize 37.25% of the potential energy of the excavating manipulator after parameter optimization.At the same time,in a typical working cycle of the excavating manipulator,the energy recovery system with optimized parameters can achieve 55.52% flow regeneration and 31.64% energy-saving effect compared with the traditional excavating manipulator system.

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杜黎,罗艳蕾,周山旭,杨蕾.混合动力挖掘机动臂液压系统节能仿真分析[J].机床与液压,2023,51(7):140-145.
DU Li, LUO Yanlei, ZHOU Shanxu, YANG Lei. Energy-Saving Simulation Analysis of Hydraulic System of Hybrid Power Excavating Manipulator[J]. Machine Tool & Hydraulics,2023,51(7):140-145

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  • 在线发布日期: 2023-04-27
  • 出版日期: 2023-04-15