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轴向柱塞泵配流盘非死点过渡区特性优化
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国家重点研发计划(2021YFB2011903);国家自然科学基金青年科学基金项目(51905369);中国博士后科学基金(2022M712336)


Valve Plate Characteristic Improvement for Non-dead Transition Zone of Axial Piston Pump
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    摘要:

    针对三配流窗口非对称轴向柱塞泵在非死点过渡区配流转换产生较大的流量和压力冲击问题,提出一种采用额外油道将非死点过渡区高压油预泄至上死点过渡区的新型配流盘结构,不仅可降低流量脉动和压力冲击,而且过渡区高压油液得到再利用,提高液压泵能效。首先设计新型配流盘结构,理论分析了新型配流盘工作原理,并建立基于新型配流盘的非对称轴向柱塞泵仿真模型,分析油道半径和分布位置对轴向柱塞泵流量脉动的影响,研究不同负载情况下新型配流盘结构的有效性。结果表明:该方案能对非死点过渡区柱塞起到预降压作用,对上死点过渡区柱塞起到预升压作用;当油孔半径为065 mm,分布位置为8°和88°时,轴向柱塞泵性能最优。

    Abstract:

    In view of the problem of large flow and pressure shock caused by the distribution conversion of the asymmetric axial piston pump with three-distribution window in the non-dead transition zone,a novel valve plate structure was proposed,in which extra oil passages was used to pre-drain the high-pressure oil from the non-dead transition area to the top dead transition area.By using this method,flow pulsations and pressure shocks were reduced.Moreover,the high pressure oil in the non-dead transition zone was reused,which could improve the energy efficiency of the hydraulic pump.A new type of distribution plate structure was designed and the working principle of the new distribution plate was analyzed from the theoretical point of view.Next,the simulation model of the asymmetric axial piston pump based on the new distribution plate was established.The influences of oil channel radius and distribution position on flow pulsation of axial piston pump were analyzed.The effectiveness of the new valve plate structure under different load conditions was researched.The results show that using this scheme,pre-reducing the pressure of the non-dead-point transition zone plunger and pre-increasing the pressure of the upper dead-point transition zone plunger can be realized;when the oil hole radius is 0.65 mm and the distribution position is 8° and 88°,the axial piston pump has the best performance.

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李志鹏,李一茹,王君,夏连鹏,权龙.轴向柱塞泵配流盘非死点过渡区特性优化[J].机床与液压,2022,50(15):121-127.
LI Zhipeng, LI Yiru, WANG Jun, XIA Lianpeng, QUAN Long. Valve Plate Characteristic Improvement for Non-dead Transition Zone of Axial Piston Pump[J]. Machine Tool & Hydraulics,2022,50(15):121-127

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  • 在线发布日期: 2023-01-17
  • 出版日期: 2022-08-15