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含缺陷海洋井架承载能力及剩余寿命分析
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国家自然科学基金项目( 51974036)


Analysis of Bearing Capacity and Residual Life of Offshore Derrick with Defects
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    摘要:

    为掌握某在役海洋修井机井架的实际承载能力和剩余寿命情况,结合ANSYS APDL命令流和井架承载能力评估方法,建立井架承载能力可视化有限元模型;利用等效截面法建立含缺陷井架模型,分析腐蚀、杆件初弯曲、应力集中3种缺陷对井架承载能力的影响;通过加载应力测试结果对模型进行验证,并在此基础上提出基于年腐蚀率的井架剩余寿命预测方法。结果表明:采用无缺陷井架模型分析井架实际承载能力存在较大误差,不能准确反映井架的实际受力和变形情况;含缺陷井架模型分析结果同加载应力测试结果吻合,模型准确,3种缺陷中腐蚀缺陷对井架实际承载能力影响最大。经分析,该井架实际承载能力为865 kN,剩余寿命为13a,分析结果可为井架安全作业提供参考。

    Abstract:

    In order to grasp the actual bearing capacity and residual life of the derrick of an in-service offshore workover rig,a visual finite element model of the derrick bearing capacity was established by combining ANSYS APDL command flow and the evaluation method of the derrick bearing capacity.The equivalent section method was used to establish the derrick model with defects,and the influence of corrosion,initial bending and stress concentration on the bearing capacity of the derrick was analyzed.The model was verified by the loading stress test results,and on this basis,the prediction method of derrick residual life based on annual corrosion rate was proposed.The results show that there is a big error in analyzing the actual bearing capacity of the derrick by using the defect-free derrick model,which cannot accurately reflect the actual stress and deformation of the derrick;the model analysis results of the derrick with defects are consistent with the loading stress test results,and the model is accurate;among the three defects,the corrosion defects have the greatest influence on the actual bearing capacity of the derrick.According to the analysis,the actual carrying capacity of the derrick is 865 kN,and the residual life is 13a.The analysis results provide reference for the safe operation of the derrick.

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吕程,管锋,周传喜,邓一波,刘先明.含缺陷海洋井架承载能力及剩余寿命分析[J].机床与液压,2022,50(16):119-124.
LYU Cheng, GUAN Feng, ZHOU Chuanxi, DENG Yibo, LIU Xianming. Analysis of Bearing Capacity and Residual Life of Offshore Derrick with Defects[J]. Machine Tool & Hydraulics,2022,50(16):119-124

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  • 在线发布日期: 2023-02-03
  • 出版日期: 2022-08-28