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磨削电主轴动态回转精度分析及实验
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河南省科技攻关项目(212102210362); 国家自然科学基金面上项目(12072106);河南工业大学高层次人才基金项目(2018BS032)


Analysis and Experimental Study on Dynamic Rotation Accuracy of Grinding Motorized Spindle
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    摘要:

    以高速磨削电主轴为研究对象,对电主轴回转误差的表现形式、误差的分类进行分析。建立误差分离模型,提出利用最大波峰值减去最小波谷值的方法进行误差分离,并建立径向误差、倾斜误差和轴向误差运动的模型。通过最小二乘法平均值算法分析径向误差,基于径向误差轨迹分析得出倾斜误差。结合时域和频域的信号分析方法,对轴向误差进行分析。基于双标准球、多个高精度电容位移传感器和温度传感器组成的测量系统,在某国产磨削电主轴上进行动态回转误差测量实验。结果表明:随着转速升高,磨削电主轴的误差逐渐减小并趋于稳定;误差最小时其径向误差7.5 μm,轴向误差6.02 μm,倾斜误差25.91 μrad;在电主轴长时间运行过程中,随着温度升高其回转精度的变化并不明显,但是会出现热偏移的现象。

    Abstract:

    Taking the high-speed grinding motorized spindle as the research object,the expression form and classification of motorized spindle rotation error were analyzed.The error separation model was established,the method of subtracting the minimum trough value from the maximum peak value was proposed for error separation,and the motion models of radial error,tilt error and axial error were established.The radial error was analyzed by using the least square average algorithm,and the tilt error was obtained based on the radial error trajectory analysis.Combined with the signal analysis methods in time domain and frequency domain,the axial error was analyzed.Based on the measurement system composed of double standard balls,multiple high-precision capacitive displacement sensors and temperature sensors,the dynamic rotation error measurement experiment was carried out in a domestic grinding motorized spindle.The results show that with the increase of rotating speed,the error of grinding motorized spindle gradually decreases and tends to be stable; when the error is the smallest,the radial error is 7.5 μm,axial error is 6.02 μm,tilt error is 25.91 μrad;during the long-term operation of motorized spindle,the change of rotation accuracy is not obvious with the increase of temperature,but there will be thermal offset.

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丁浩,王鹏武,刘保国,冯伟,申会鹏,曹乐.磨削电主轴动态回转精度分析及实验[J].机床与液压,2022,50(21):114-119.
DING Hao, WANG Pengwu, LIU Baoguo, FENG Wei, SHEN Huipeng, CAO Le. Analysis and Experimental Study on Dynamic Rotation Accuracy of Grinding Motorized Spindle[J]. Machine Tool & Hydraulics,2022,50(21):114-119

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  • 在线发布日期: 2023-01-17
  • 出版日期: 2022-11-15