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磨粒流抛光阀块内孔道的数值模拟与试验研究
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山西省重点研发计划(20201076)


Numerical Simulation and Experimental Study on Abrasive Flow Polishing of Inner Channel of Hydraulic Valve Block
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    摘要:

    针对液压阀块孔道内部结构复杂难以进行精密加工的问题,提出利用磨粒流精密抛光技术来实现加工工艺。使用流体仿真软件Fluent进行数值模拟,研究进口压力、磨料浓度、磨粒粒度等对磨粒流加工效果的影响。以液压阀块内的孔道为研究对象,对不同的进口压力、磨料浓度、磨粒粒度下内孔道磨粒流的速度、湍流动能、静压、壁面剪切力进行仿真,得出结论:当入口压力为8 MPa、磨料浓度为0.1、磨粒粒度为200目时,阀块内孔道的抛光效果较好。以该参数进行相应的磨粒流加工实验,结果表明:阀块孔道内壁面的表面粗糙度明显降低,提高了孔道内壁面的表面质量。

    Abstract:

    Aiming at the problem that the internal structure of the hydraulic valve block channel is complex and it is difficult to carry out precision machining,the abrasive flow precision polishing technology was proposed to realize the machining process,and the fluid simulation software Fluent was used for numerical simulation to explore the effects of import pressure,concentration of abrasive flow,particle size of abrasive particles and other factors on abrasive flow machining.The research object was the channel of hydraulic valve block,the simulation was carried out for the inner channels velocity,turbulent kinetic energy,static pressure and wall shear force under different import pressure,concentration of abrasive flow,particle size of abrasive particles.The conclusion is drawn:when the import pressure is 8 MPa,the volume fraction of abrasive flow is 0.1 and the particle size of abrasive particles is 200,the polishing result of the valve block channel is better.The corresponding abrasive flow machining experiments were carried out with these parameters.The results show that the surface roughness of the inner wall surface of the valve block channel is significantly reduced and the surface quality is improved.

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渠晓刚,高杰,焦松岩,张月红,才冬涛,李晓波.磨粒流抛光阀块内孔道的数值模拟与试验研究[J].机床与液压,2023,51(7):70-76.
QU Xiaogang, GAO Jie, JIAO Songyan, ZHANG Yuehong, CAI Dongtao, LI Xiaobo. Numerical Simulation and Experimental Study on Abrasive Flow Polishing of Inner Channel of Hydraulic Valve Block[J]. Machine Tool & Hydraulics,2023,51(7):70-76

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  • 在线发布日期: 2023-04-27
  • 出版日期: 2023-04-15