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变形圆板主副吸盘机械手的开发与设计
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Development and Design of the Main and Auxiliary Sucker Manipulators for Deformable Round Plate
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    摘要:

    为进一步提高变形坯料圆板从定心机构送往液压机中心的位置精度,提出一种主吸盘定位和副吸盘辅助抓取的主副吸盘机械手,通过上料系统组成和工作原理以及应用仿真和计算方法,分析主吸盘和主副吸盘对坯料圆板作业时的变形位移情况,设计主副吸盘机械手对1 200~3 900 mm直径范围内变形坯料圆板的吸吊,减少拼焊应力变形和吸吊后变形位移的影响,提高从定心机构到液压机中心的定位精度。通过实践应用表明:主副吸盘机械手实现了宽范围直径、高达100 mm变形和最大2 000 kg载荷坯料圆板,定位精度控制在1~4 mm的较高精度稳定搬运,进一步提高了产品质量和系统安全性,建议了圆板坯料小车上的码垛数量,满足了应用和生产实际需求。

    Abstract:

    In order to further improve the position accuracy of the deformed blank round plate from the centering mechanism to the center of the hydraulic press, a main and auxiliary sucker manipulators for positioning by the main sucker and auxiliary grasping by the auxiliary sucker was proposed. By the composition and working principle of the feeding system,applying simulation and calculation methods, the deformation displacement of the main sucker and the main and auxiliary sucker on the round plate was analyzed. The main and auxiliary sucker manipulator was designed to suck and hoist the deformed blank round plate within the diameter range of 1 200~3 900 mm, which reduced the influence of welding stress deformation and deformation displacement after suction, and improved the positioning accuracy from the centering mechanism to the center of the hydraulic press. The practical application shows that the main and auxiliary sucker manipulator realizes the high-precision and stable handling of the blank round plate with a wide range of diameter, up to 100 mm deformation and a maximum load of 2 000 kg. The positioning accuracy is controlled from 1 mm to 4 mm, which further improves the product quality and system safety. The stacking quantity on the round plate blank trolley is recommended, which meets the actual needs of application and production.

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吴玉月,郭飞,徐鹏,盛军.变形圆板主副吸盘机械手的开发与设计[J].机床与液压,2023,51(8):105-111.
WU Yuyue, GUO Fei, XU Peng, SHENG Jun. Development and Design of the Main and Auxiliary Sucker Manipulators for Deformable Round Plate[J]. Machine Tool & Hydraulics,2023,51(8):105-111

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  • 在线发布日期: 2023-05-12
  • 出版日期: 2023-04-28