Abstract:A self-made annular magnetic brush tool joined a multi-axis motion electrolysis composite magnetic abrasive grinding machine was used to carry out magnetic abrasive processing tests on the inner surface of SUS304 stainless steel sleeve. The effects of alumina abrasive particle , processing time, processing load and processing current on surface roughness were investigated. The results show that in the pure abrasive magnetic grinding test, when the abrasive particle size is 3 μm, the processing load is 2 N and the vibration frequency is 4 Hz, after grinding for 10 min, the Rmax=0.198 μm and Ra=0.045 μm; however, in the pure electrolysis magnetic grinding test, the Rmax=0.292 μm and Ra=0.069 μm after grinding for 10 min under the conditions of 2 N load and 200 mA processing current, which is slightly worse than that of pure abrasive particles; in the electrolysis composite abrasive magnetic grinding, when the grinding particle size is 3 μm, the processing load is 2 N, the vibration frequency is 4 Hz and the processing current is 200 mA, the most ideal grinding results can be obtained, after 10 min, Rmax=0.146 μm, Ra=0.033 μm, the effect is better than those of pure abrasive magnetic grinding and the pure electrolysis magnetic grinding; in the two-stage electrolysis composite abrasive magnetic grinding test without tool feed, the abrasive particle with particle size of 3 μm, processing load of 2 N, vibration frequency of 4 Hz and processing current of 200 mA are firstly used for grinding for 4 min, and then the abrasive particle with particle size of 1 μm replaces for grinding 12 min, the surface roughness of the workpiece is reduced to Rmax=0.112 μm and Ra=0.024 μm, the inner surface of the workpiece has been machined into a mirror.