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SUS304不锈钢套内圆表面磁力研磨加工研究
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江苏高校“青蓝工程”资助项目(2019);江苏省优秀科技创新团队(2021);苏州工业职业技术学院优秀科技创新团队(2020kytd01);苏州工业职业技术学院科研创新团队(2021KYTD001);苏州工业职业技术学院服务企业技术技能平台项目(2020kypt01)


Study on Magnetic Abrasive Finishing Inner Circular Surface of SUS304 Stainless Steel Sleeve
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    摘要:

    使用自制的环形磁刷工具配合多轴运动电解复合磁力研磨机,对SUS304不锈钢套内圆表面进行磁力研磨加工试验,探讨氧化铝磨粒粒径、加工时间、加工负荷以及加工电流对表面粗糙度的影响。结果表明:在纯磨粒磁力研磨试验中,当磨粒粒径为3 μm、加工负荷为2 N及振动频率为4 Hz时,研磨加工10 min后,Rmax=0.198 μm、Ra=0.045 μm, 而在纯电解磁力研磨试验中,在负荷2 N与加工电流200 mA的加工条件下,研磨10 min后,Rmax=0.292 μm、Ra=0.069 μm,较纯磨粒磁力研磨效果稍差;在电解复合磨粒的磁力研磨中,当磨粒粒径为3 μm、加工负荷为2 N、振动频率为4 Hz及加工电流为200 mA时,可获得最理想的研磨结果,加工10 min后,Rmax=0.146 μm、Ra=0.033 μm,效果优于纯磨粒和电解的磁力研磨;在工具无进给的两阶段电解复合磁力研磨试验中,先使用3 μm粒径的磨粒、2 N的加工负荷、4 Hz的振动频率以及200 mA的加工电流,研磨4 min,随后更换粒径为1 μm的磨粒,研磨12 min后,Rmax=0.112 μm、Ra=0.024 μm,此时工件内表面已被加工成镜面。

    Abstract:

    A self-made annular magnetic brush tool joined a multi-axis motion electrolysis composite magnetic abrasive grinding machine was used to carry out magnetic abrasive processing tests on the inner surface of SUS304 stainless steel sleeve. The effects of alumina abrasive particle , processing time, processing load and processing current on surface roughness were investigated. The results show that in the pure abrasive magnetic grinding test, when the abrasive particle size is 3 μm, the processing load is 2 N and the vibration frequency is 4 Hz, after grinding for 10 min, the Rmax=0.198 μm and Ra=0.045 μm; however, in the pure electrolysis magnetic grinding test, the Rmax=0.292 μm and Ra=0.069 μm after grinding for 10 min under the conditions of 2 N load and 200 mA processing current, which is slightly worse than that of pure abrasive particles; in the electrolysis composite abrasive magnetic grinding, when the grinding particle size is 3 μm, the processing load is 2 N, the vibration frequency is 4 Hz and the processing current is 200 mA, the most ideal grinding results can be obtained, after 10 min, Rmax=0.146 μm, Ra=0.033 μm, the effect is better than those of pure abrasive magnetic grinding and the pure electrolysis magnetic grinding; in the two-stage electrolysis composite abrasive magnetic grinding test without tool feed, the abrasive particle with particle size of 3 μm, processing load of 2 N, vibration frequency of 4 Hz and processing current of 200 mA are firstly used for grinding for 4 min, and then the abrasive particle with particle size of 1 μm replaces for grinding 12 min, the surface roughness of the workpiece is reduced to Rmax=0.112 μm and Ra=0.024 μm, the inner surface of the workpiece has been machined into a mirror.

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孙书娟,季业益,陆宝山. SUS304不锈钢套内圆表面磁力研磨加工研究[J].机床与液压,2022,50(18):40-43.
SUN Shujuan, JI Yeyi, LU Baoshan. Study on Magnetic Abrasive Finishing Inner Circular Surface of SUS304 Stainless Steel Sleeve[J]. Machine Tool & Hydraulics,2022,50(18):40-43

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  • 在线发布日期: 2023-01-17
  • 出版日期: 2022-09-28