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HPC07型高温高压高产气体封隔器卡瓦力学行为的分析与实验
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长江大学

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中海油集团公司关键核心技术研究项目“超高温高压油气田完井工具研制与产业化”(CNOOC-KJGJHXJSGG YF 2020-01),


Analysis and experiments on the mechanical behavior of HPC07 high temperature and high pressure high production gas packer kava
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Yangtze University

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    摘要:

    卡瓦对套管的咬入行为直接决定了锚定效果,影响到封隔器胶筒的密封稳定性。为提高海上“三高”气井管柱的安全性,确保卡瓦良好的工作性能,以HPC070401封隔器双向筒式卡瓦为例,采用滑移线理论法、数值模拟和试验法相结合,研究了卡瓦咬入过程的力学行为,分析了卡瓦与套管的接触应力分布规律、卡瓦牙咬入套管的深度和疲劳寿命,建立了封隔器卡瓦系统工作可靠的充分必要准则。研究结果表明:①坐卡压力增加,卡瓦牙咬入套管的深度也随之增加,在坐卡压力35、42、48、55MPa时,卡瓦咬入套管深度为0.25993、0.29425、0.32353、0.36561mm。②坐卡压力增加,卡瓦牙尖局部塑性变形增大,但对卡瓦疲劳循环寿命有一定影响。在坐卡压力为35、42、48、55MPa下对称循环波动20%,卡瓦对称循环疲劳寿命为951110、789540、717160、629260次。③通过高温高压封隔器卡瓦锚定实验,卡瓦咬入套管的实测深度介于 0.350 ~ 1 mm;④结合评价准则和高温高压封隔器疲劳实验,套管因疲劳累积损伤产生的应力松驰系数为0.18。有限元模拟与实验结果吻合性较好,研究结果可为高温高压高产气体封隔器卡瓦结构设计提供参考价值。

    Abstract:

    The biting behavior of the kava on the casing directly determines the anchoring effect and affects the sealing stability of the packer cartridge. In order to improve the safety of the tubular column in offshore "three high" gas wells and ensure the good working performance of the kava, the HPC070401 packer bi-directional cartridge kava is used as an example. Taking HPC070401 packer bi-directional barrel type kava as an example, the mechanical behavior of kava biting process was studied by combining the slip line theory method, numerical simulation and experimental method, the contact stress distribution law between kava and casing, the depth of kava teeth biting into casing and fatigue life were analyzed, and the sufficient and necessary criterion of reliable work of packer kava system was established. The results of the study show that: ① the sitting card pressure increases, the depth of kava teeth biting into casing also increases, in the sitting card pressure of 35, 42, 48, 55MPa, the depth of kava biting into casing is 0.25993, 0.29425, 0.32353, 0.36561mm. ② the increase of the sitting card pressure, the localized plastic deformation of the kava tooth tip increases, but it has a certain effect on the fatigue cycle life of the kava. ②Increase in seating pressure increases the local plastic deformation of the kawa tip, but it has some effect on the fatigue cycle life of the kawa. Under the symmetric cycle fluctuation of 20% under the seating pressure of 35, 42, 48 and 55MPa, the symmetric cycle fatigue life of the kawa is 951110, 789540, 717160 and 629260 times. Through the high temperature and high pressure packer kava anchoring experiment, the measured depth of kava biting into casing is between 0.350 and 1 mm; ④ Combined with the evaluation criterion and the fatigue experiment of high temperature and high pressure packer, the stress relaxation coefficient of casing due to the fatigue cumulative damage is 0.18. The finite element simulation and the experimental results match well, and the results of the study can provide reference value for the design of high temperature and high pressure high yield gas packer kava structure.

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  • 收稿日期:2024-02-22
  • 最后修改日期:2024-02-22
  • 录用日期:2024-04-24
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