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细长轴双刀车削加工让刀量误差优化的研究与应用
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西华大学研究生创新基金项目(ycjj2014053)


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    摘要:

    通过建立细长轴对称式双刀车削模型,推导出刀具加工点理论让刀量公式。对细长轴双刀车削进行静力学仿真分析,得到刀具在加工点让刀量数据。考虑到刀具径向力与背吃刀量的关系,以及引起刀具让刀量误差的其他因素,在刀具加工点理论让刀量公式中引入修正系数k,对仿真曲线和预测理论曲线进行对比分析,确定修正系数k的大小。最后进行数控车削试验,结果表明:将优化后的理论让刀量公式作为补偿函数车削细长轴能显著提高其加工精度。

    Abstract:

    Through the establishment of symmetric dual-tools turning model of slender shaft, the theoretic relieving amount formulas of cutting tool machining point were derived. The relieving amount data of the cutting tool point was gotten based on the static simulation analysis about the dual-tools turning of slender shaft. The correction coefficient k was introduced in the theoretic relieving amount formulas of cutting tool machining point, by considering the relationship between cutter radial force and back engagement of the cutting edge, as well as the tool relieving amount of error due to other factors. The value of the correction coefficient k was determined through comparing analysis of the simulation curve and forecasted theoretical curve. Finally the numerical control turning experiment was carried out. The results show that let the optimized theoretic relieving amount formulas of cutting tool as the compensation function of turning a slender shaft can significantly improve the machining accuracy.

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张正义,刘芳.细长轴双刀车削加工让刀量误差优化的研究与应用[J].机床与液压,2015,43(9):123-125.
.[J]. Machine Tool & Hydraulics,2015,43(9):123-125

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  • 在线发布日期: 2015-06-17
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