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基于机器视觉的机油泵智能装配系统研究
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人工智能四川省重点实验室项目(2018RZY01);过程装备与控制工程四川省高校重点实验室开放基金(GK201802)


Research on Intelligent Assembly System of Oil Pump Based on Machine Vision
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    摘要:

    针对企业产能结构调整优化,提出基于机器视觉的JBZ23.07型转子式机油泵智能装配系统。根据要求制定总体方案,以“由整体到局部”为设计方法,将智能装配系统分解为视觉系统、上位机软件系统等多个部分进行研究。采用Halcon软件完成对相机的标定和畸变校正;利用基于形状的多模板匹配方法提取零件图像的相关特征,得到位姿调整参数。经多次试验得出单个零件的图像处理时间为130 ms、位置角度误差为0.01°。以多方法多角度实验,验证算法的准确性、稳定性及灵敏性。结果表明:该算法平均识别成功率分别为97.60%、100.00%、98.04%,满足总体设计要求和生产实际需求。

    Abstract:

    Aimed at the adjustment and optimization of enterprise productivity structure, a JBZ23.07 rotortype oil pump intelligent assembly system based on machine vision was proposed. According to the requirements, the overall scheme was formulated, from the whole to the part’ was used as a design method, the intelligent assembly system was decomposed into visual system, upper computer software system and other parts for research. Halcon software was used to complete the camera calibration and distortion correction; the shapebased multitemplate matching method was used to extract the relevant features of the part image, and the pose adjustment parameters were obtained. Through many tests, it can be seen that the image processing time of a single part is 130 ms and the position angle error is 0.01°. The accuracy, stability and sensitivity of the algorithm were verified by multimethod and multiangle experiments. The results show that the average identification success rate of the algorithm is 97.60%, 100.00% and 98.04%, respectively, which meet the overall design requirements and actual production requirements.

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雷涛,何庆中,王佳,王猛,刘惺.基于机器视觉的机油泵智能装配系统研究[J].机床与液压,2021,49(7):97-101.
LEI Tao, HE Qingzhong, WANG Jia, WANG Meng, LIU Xing. Research on Intelligent Assembly System of Oil Pump Based on Machine Vision[J]. Machine Tool & Hydraulics,2021,49(7):97-101

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  • 在线发布日期: 2023-03-01
  • 出版日期: 2021-04-15