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斜齿偏置非正交面齿轮的齿面建模及插齿仿真
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陕西省自然科学基础研究计划项目(2020JM-521)


Modeling and Simulation of Helical Offset Non-orthogonal Surface Gear
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    摘要:

    为了促进面齿轮适用于多种空间布局的传动场合,扩大面齿轮在传动领域的应用优势,推导了斜齿偏置非正交面齿轮齿面方程,并使用VERICUT软件完成了斜齿偏置非正交面齿轮插齿仿真加工。由齿轮啮合原理,推导斜齿偏置非正交面齿轮方程,计算出面齿轮齿面点坐标;在三维软件中构建机床模型、刀具和加工毛坯,导入VERICUT中,编写相应的数控加工程序,完成插齿加工仿真;在加工模型上提取坐标点,与计算得到相对应的坐标点进行齿面偏差分析。结果显示:插齿仿真加工齿面没有产生过切,插齿仿真加工齿面最大残留为7.4 μm,最小残留为3.3 μm,验证了数控插齿加工斜齿偏置非正交面齿轮的正确性。

    Abstract:

    In order to promote the application of face gear to various space layout transmission occasions and expand the application advantage of face gear in the transmission field,the tooth surface equation of helical offset non-orthogonal face gear was derived,and the simulation machining of helical offset non-orthogonal face gear was completed by using VERICUT software.According to the principle of gear meshing,the offset non-orthogonal gear equation of helical teeth was derived to calculate the coordinates of the tooth surface of the forward gear;then,the machine tool model,the tool and the machining blank were constructed in the 3D software,and the corresponding numerical control program was written into the VERICUT to complete the gear shaper machining simulation.Finally,the coordinate points were extracted from the machining model to analyze the tooth surface deviation from the calculated coordinate points.The results show that the tooth surface is not overcut,the maximum residue is 7.4 μm,the minimum residue is 3.3 μm,and the correctness of the offset non-orthogonal gear is verified.

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何光政,彭先龙,胡锡文,徐磊,阚琛.斜齿偏置非正交面齿轮的齿面建模及插齿仿真[J].机床与液压,2022,50(7):139-143.
HE Guangzheng, PENG Xianlong, HU Xiwen, XU Lei, KAN Chen. Modeling and Simulation of Helical Offset Non-orthogonal Surface Gear[J]. Machine Tool & Hydraulics,2022,50(7):139-143

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2022-04-15