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轧机弯辊液压系统漏油分析及其优化改造
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Oil Leakage Analysis and Optimization of Roll Bending Hydraulic System for Rolling Mill
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    摘要:

    中厚板热轧四辊可逆式轧机在轧制钢板过程中产生的巨大轧制冲击力和工作辊轴向窜动力会通过工作辊传递到压靠在工作辊轴承包上的压紧缸活塞杆上,导致液压缸密封频繁损坏。针对上述问题,通过优化改进,提高AGC液压系统响应速度并调整轧辊辊形,在满足钢板同板差和板形要求的前提下,取消压紧液压缸弯辊作用;改造油路实现同一缸块上两个液压缸独立供油;通过改造,实现在液压缸有杆腔端盖密封损坏后,有杆腔可从备压供油切换到直接回油状态,换辊时活塞杆通过辊系运动压迫辅助缩回。结果表明:优化活塞杆密封组合,采用新材质实现密封国产化,可提高液压缸工作可靠性,降低使用成本。

    Abstract:

    In the process of rolling plate, the huge impact force and axial movement force of work roll produced by using the rolling mill will be transferred to the pressing cylinder, thus causing frequent damage to the seal of hydraulic cylinder.In view of the above problems, through optimization and improvement, the response speed of AGC hydraulic system was improved and the roll shape was adjusted, and the bending roller action of the hydraulic cylinder was cancelled on the premise of meeting the requirements of the same plate difference and plate shape of the steel plate; through transformation,the independent oil supply of two hydraulic cylinders on the same block was realized;through the transformation, after the rod side seal was damaged, it could switched from the standby pressure oil supply to the direct oil return state, the piston rod could retract with the help of roller system movement when changing the roller.The results show that optimizing the sealing combination of piston rod and using new material can improve the working reliability of the hydraulic cylinder and reduce the use cost.

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引用本文

黄宁.轧机弯辊液压系统漏油分析及其优化改造[J].机床与液压,2022,50(8):104-109.
HUANG Ning. Oil Leakage Analysis and Optimization of Roll Bending Hydraulic System for Rolling Mill[J]. Machine Tool & Hydraulics,2022,50(8):104-109

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2022-04-28