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激光辅助高速微车削Cf/SiC陶瓷基复合材料切削力影响因素试验研究
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国家重点研发计划项目(2018YFB1107403);国家自然科学基金项目(U19A20103)


Experimental Research on Influencing Factors of Cutting Force in Laser-Assisted High-Speed Micro-turning Cf/SiC Ceramic Matrix Composite
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    摘要:

    Cf/SiC陶瓷基复合材料作为一种新型耐高温材料,在航空航天领域具有广泛的应用前景,但难加工特性带来了新的挑战。采用激光辅助高速微车削机床在Cf/SiC陶瓷基复合材料上进行外圆切削加工,以主切削力Fz 为目标,优化Cf/SiC陶瓷基复合材料的切削参数。分别采用单因素试验与多因素正交试验研究工件转速n、切削深度ap、进给速度vf与功率密度q对x、y和z 3个方向切削力的影响规律,通过方差分析法指出各加工参数对Fz影响的主次顺序及最优参数组合。试验结果表明:与常规高速微车削相比,激光辅助高速车削技术能够改善各个方向切削力大小,切削力最大降低81.436%;各试验因素对Fz的影响从大到小依次为q>n>ap>vf;最优加工参数组合为:q=400 W/mm2,n=4 000 r/min,ap=20 μm,vf=20 mm/min时,Fz最佳为1.831 N。

    Abstract:

    As a new high-temperature material,Cf/SiC ceramic matrix composites has a wide applications range in aerospace field, but its difficult processing characteristics brings new challenges. A laser-assisted high-speed micro-turning machine was used to perform external cutting on the Cf/SiC ceramic matrix composite material, with the main cutting force Fz as the target, the cutting parameters of Cf/SiC ceramic matrix composites were optimized.Single factor test and multi-factor orthogonal test were used to study the influence of workpiece speed n, cutting depth ap, feed speed vf and power density q on the cutting force in the three directions of x, y and z.Through variance analysis method, the primary and secondary order of the influence of each processing parameter on Fz and the optimal parameter combination were pointed out. The results show that: compared with conventional high-speed micro-turning, using laser-assisted high-speed micro-turning technology can improve the cutting force in all directions, and the maximum cutting force is reduced by 81.436%; the influence of each test factor on Fz from large to small is q>n>ap>vf; the optimal combination of processing parameters is:q=400 W/mm2,n=4 000 r/min, ap=20 μm, and vf=20 mm/min, the best Fz is 1.831 N.

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田纪文,许金凯,翟昌太,聂小雨,孙贵斌,于化东.激光辅助高速微车削Cf/SiC陶瓷基复合材料切削力影响因素试验研究[J].机床与液压,2022,50(8):14-19.
TIAN Jiwen, XU Jinkai, ZHAI Changtai, NIE Xiaoyu, SUN Guibin, YU Huadong. Experimental Research on Influencing Factors of Cutting Force in Laser-Assisted High-Speed Micro-turning Cf/SiC Ceramic Matrix Composite[J]. Machine Tool & Hydraulics,2022,50(8):14-19

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2022-04-28