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基于CFD-DEM的新型铝合金钻杆携岩仿真分析
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国家自然科学基金项目(51405032);页岩油气国重实验室开放基金项目(20-YYGZ-KF-GC-16);油气藏地质及开发工程国家重点实验室基金项目(西南石油大学)(PLN2020-7)


Simulation Analysis of New Aluminum Alloy Drill Pipe Carrying Cuttings Based on CFD-DEM
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    摘要:

    由于川渝地区的地层结构较复杂,在钻探过程中产生的岩屑容易在井内沉积,使得岩屑运移难度大,最终还会造成卡钻与钻具断裂等重大井下事故。为了提高页岩气井的携岩能力,提出一种新型铝合金钻杆,对新型铝合金钻杆的携岩原理进行分析,得出该钻杆既可以提高岩屑运移能力,也可以降低摩阻,减少钻井液压耗,再对该钻杆进行力学分析与建模,利用实际参数计算,验证了钻杆的可浮性;然后对岩屑沉降与排出全过程进行分析,提出岩屑沉降与排出全过程的5个阶段;最后在充分考虑了钻井液、岩屑颗粒、钻杆和井壁相互作用的影响下,利用CFD-DEM耦合对新型铝合金钻杆的携岩过程进行精确仿真。改变钻井液排量、钻杆转速、岩屑粒径、钻杆偏心度,对新型铝合金钻杆的携岩能力进行分析,并将该钻杆的携岩效率与传统钢钻杆进行对比,研究了两种钻杆的岩屑运移率,最终得出新型铝合金钻杆相比传统钢钻杆具有更高的携岩效率。该研究成果对减少岩屑沉降、提高岩屑运移能力具有重要意义。

    Abstract:

    Due to the structural particularity of Sichuan-Chongqing strata, cuttings produced during drilling are easy to deposit and form cuttings beds, which makes it difficult for cuttings to migrate and eventually lead to major downhole accidents such as stuck pipe and drilling tool fracture. In order to improve the rock carrying capacity of shale gas wells, a new type of aluminum alloy drill pipe was proposed. Through the analysis of the rock carrying principle of the new aluminum alloy drill pipe, it was concluded that the drill pipe could not only improve the cuttings transport capacity, but also reduce the friction and drilling hydraulic consumption. Then the mechanical analysis and modeling of the drill pipe were carried out, and the floatability of the drill pipe was verified by using the actual parameter calculation. The whole process of cuttings settlement and discharge was analyzed, and the whole process of cuttings settlement and discharge was divided into five stages. Finally, under the full consideration of the interaction between drilling fluid, cuttings particles, drill pipe and borehole wall, the precise simulation of rock-carrying process of the new aluminum alloy drill pipe was carried out by using CFD-DEM coupling. Changing drilling fluid displacement, drill pipe speed, cuttings particle size, drill pipe eccentricity, the ability of new aluminum pipe with rock was analyzed, and the drill pipe with rock efficiency was compared with traditional steel pipe.The CTR (cuttings transportation rate)of the two kinds of drill pipe was studied. Finally it is concluded that the new aluminium alloy pipe has a higher efficiency with rock compared with the traditional steel pipe. The result is of great significance to reduce the settlement of cuttings and improve the ability of cuttings migration.

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王志亮,赵莹,丛成,何璟彬,方永,夏成宇.基于CFD-DEM的新型铝合金钻杆携岩仿真分析[J].机床与液压,2021,49(20):130-136.
WANG Zhiliang, ZHAO Ying, CONG Cheng, HE Jingbin, FANG Yong, XIA Chengyu. Simulation Analysis of New Aluminum Alloy Drill Pipe Carrying Cuttings Based on CFD-DEM[J]. Machine Tool & Hydraulics,2021,49(20):130-136

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  • 在线发布日期: 2023-04-07
  • 出版日期: 2021-10-28