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基于偏差组合专家PID的过渡包内压力智能控制
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山西省重点研发计划项目(201903D121062)


Pressure Control in Transition Ladle Based on Deviation Combination Expert PID
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    摘要:

    针对超薄非晶合金生产过程中过渡包内压力波动较大时会引起超薄非晶合金厚度不均匀且过渡包内压力受多种因素影响,常规PID控制效果不佳的问题,提出一种基于偏差组合专家PID的控制策略。分析过渡包内压力影响因素,提出一种自适应粒子群算法,用于优化BP神经网络的权值和阈值,构建过渡包内压力预测模型,得到过渡包内压力预测值,计算预测偏差;由设定值和测量值得到压力测量偏差,并将预测偏差和测量偏差通过权重因子进行组合;最后采用偏差组合后的专家控制器,在线调整PID系数,实现基于偏差组合专家PID的过渡包内压力控制。以某钢厂实际生产数据进行研究,结果表明:提出的控制方法上升时间小于30 s,超调量小于1%,稳态误差小于0.05 kPa,且可以稳定地跟踪过渡包内压力设定曲线,跟踪误差小于0.05 kPa,满足现场生产要求。与其他算法相比,该方法的控制效果更好,可用于超薄非晶合金生产过程中过渡包内压力控制。

    Abstract:

    Aiming at the problem that the thickness of ultra-thin amorphous alloy is uneven and the pressure in the transition ladle is affected by many factors when the pressure in the transition ladle fluctuates greatly in the production process of ultra-thin amorphous alloy, and the effect of conventional PID control is poor, a control strategy based on deviation combination expert PID was proposed.The influencing factors of the pressure in the transition ladle were analyzed, and an adaptive particle swarm optimization algorithm was proposed to optimize the weight and threshold of BP neural network, the pressure prediction model in the transition ladle was constructed and the predicted value of the pressure in the transition ladle was obtained, the prediction deviation was calculated. The pressure measurement deviation was obtained from the set value and measured value, and the prediction deviation and measurement deviation were combined by weight factors. Finally, the expert controller with deviation combination was used to adjust the PID coefficients online to realize the pressure control in the transition ladle based on deviation combination expert PID. The results show that the rise time of the proposed control method is less than 30 s, the overshoot is less than 1%, and the steady-state error is less than 0.05 kPa. It can stably track the pressure setting curve in the transition ladle, and the tracking error is less than 0.05 kPa, which meets the requirements of on-site production. Compared with other algorithms, this method has better control effect and can be used to control the pressure in the transition ladle.

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刘咸贺,田建艳,李博,李志恩,郭振.基于偏差组合专家PID的过渡包内压力智能控制[J].机床与液压,2023,51(10):129-136.
LIU Xianhe, TIAN Jianyan, LI Bo, LI Zhien, GUO Zhen. Pressure Control in Transition Ladle Based on Deviation Combination Expert PID[J]. Machine Tool & Hydraulics,2023,51(10):129-136

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  • 在线发布日期: 2023-06-07
  • 出版日期: 2023-05-28