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双定子式液冷缓速器设计与试验
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河南省高等学校重点科研项目(22A580002)


Design and Test Study on a Double Stator Liquid-Cooling Retarder
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    摘要:

    针对液力缓速器结构复杂、电涡流缓速器制动力矩热衰退严重等问题,提出一种双定子式液冷缓速器结构。运用磁路法对电磁场模型进行计算,运用有限元法分别对电磁场强度分布、气隙磁通密度以及制动特性进行分析,获取影响制动力矩的因素。利用有限体积法对缓速器瞬态热场和流场进行耦合分析,得出制动生热模型。设计了2 400 N·m缓速器样机并进行台架试验,测试结果与数值分析结果的误差在5%以内。在1 500 r/min时制动力矩可达2 520 N·m,满足重载车辆制动需求。

    Abstract:

    In order to overcome the complicated structure of hydraulic retarder and serious thermal recession problem of braking torque of eddy current retarder, a double stator liquid-cooling retarder (DSLR) structure was proposed. The electromagnetic field model was calculated by using magnetic circuit method. The electromagnetic field intensity distribution, air gap flux density and braking 〖JP2〗characteristics were analyzed by using finite element method, so as to obtain the factors affecting the braking torque. The transient flow-〖JP〗thermal field was analyzed by using finite volume method, and the braking heat generation model was obtained. A 2 400 N·m prototype was designed and tested on the bench. The results show that the error between the finite element analysis results and the experiment results is within 5%. The braking torque can reach 2 520 N·m when the speed is 1 500 r/min, meeting the braking requirements of heavy-duty vehicles.

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张凯,尚会超,许靖,牛继高,丁舟波.双定子式液冷缓速器设计与试验[J].机床与液压,2023,51(10):95-99.
ZHANG Kai, SHANG Huichao, XU Jing, NIU Jigao, DING Zhoubo. Design and Test Study on a Double Stator Liquid-Cooling Retarder[J]. Machine Tool & Hydraulics,2023,51(10):95-99

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  • 在线发布日期: 2023-06-07
  • 出版日期: 2023-05-28