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基于迁移学习的滚动轴承复合故障诊断研究
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山西省应用基础研究计划资助(201901D111239)


Research on Composite Fault Diagnosis of Rolling Bearings Based on Transfer Learning
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    摘要:

    针对现有故障诊断方法多是面向单一故障进行研究,对于实际工况下的复合故障缺乏相应的诊断方法,提出一种基于有监督学习的ConvNeXt滚动轴承多工况复合故障诊断模型(TConvNeXt)。通过合成少数类过采样技术将滚动轴承数据集重构为平衡数据集,以提高复合故障样本的利用率;利用迁移学习使TConvNeXt网络模型掌握判别滚动轴承复合故障信息所需的部分权重,通过格拉姆角场将一维信号转换为RGB图像输入模型,训练模型剩余权重;最后将训练后的TConvNeXt网络模型用于滚动轴承故障诊断并且利用Grad-CAM方法进行可视化,分析网络诊断错误起因并对网络进行调整;将训练准确率最高的模型用于滚动轴承故障实测,检验其实际工况下的诊断能力。实验结果表明:TConvNeXt网络模型具有高诊断精度,它不仅在混叠故障诊断中表现突出,在单一故障诊断中也具有优势,能够很好地适应多工况下不同故障类型的滚动轴承故障诊断要求。

    Abstract:

    In view of the existing fault diagnosis methods mostly focus on single fault and lack of corresponding diagnosis methods for composite fault under actual working conditions, a multi working condition composite fault diagnosis model of ConvNeXt rolling bearing based on supervised learning (TConvNeXt) was proposed. The rolling bearing data set was reconstructed into a balanced data set by synthetic minority oversampling technology, so as to improve the utilization of composite fault samples; the TConvNeXt network model was made to master the required partial weight to distinguish the composite fault information of rolling bearing by using transfer learning. The one-dimensional signal was converted into RGB image input model through Gramian angle field, and the residual weight of the model was trained; finally, the trained ConvNeXt network model was used for rolling bearing fault diagnosis, and the Grad-CAM method was used for visualization to analyze the causes of network diagnosis errors and adjust the network. The model with the highest training accuracy was applied to the fault diagnosis of rolling bearing to test its diagnosis ability under actual working conditions. The experimental results show that TConvNeXt network model has high diagnosis accuracy. It is not only outstanding in aliasing fault diagnosis, but also has advantages in single fault diagnosis. It can well adapt to the requirements of rolling bearing fault diagnosis of different fault types under multiple working conditions.

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杜康宁,宁少慧.基于迁移学习的滚动轴承复合故障诊断研究[J].机床与液压,2023,51(13):198-205.
DU Kangning, NING Shaohui. Research on Composite Fault Diagnosis of Rolling Bearings Based on Transfer Learning[J]. Machine Tool & Hydraulics,2023,51(13):198-205

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  • 在线发布日期: 2023-07-27
  • 出版日期: 2023-07-15