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一种新型数字流量阀动态特性研究
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国家自然科学基金青年科学基金项目(51805350);中国博士后科学基金项目(2019M651073)


Research on Dynamic Characteristics of a New Type of Digital Flow Valve
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    摘要:

    针对高速开关阀流量小且不连续的缺陷,设计一种新型的两级数字流量阀。其先导级为电机驱动的高速开关转阀,主级为三位四通滑阀。高速开关转阀的启闭频率较高,可以显著减小主阀流量波动。基于两级阀的结构和工作原理,建立数学模型和流量波动模型。在AMESim软件中建立了两级数字流量阀的动态仿真模型,对主阀进行动态位移特性和动态流量特性仿真计算,分析主阀供油压力、面积比、节流槽宽度等参数对主阀阀芯位移动态响应特性的影响以及先导流量、控制腔体积、启闭频率等参数对主阀流量稳定性的影响。结果表明:增大供油压力、启闭频率,减小面积比、节流槽宽度可以提高阀的响应速度;增加启闭频率、增大控制腔体积以及减小先导流量都可以降低主阀流量波动,提高输出流量的稳定性。

    Abstract:

    A new type of two-level digital flow valve was designed for the defect of small and discontinuous flow of high-speed on-off valve. The pilot stage is a motor-driven high-speed on-off rotary valve, and the main stage is a three-position four-way spool valve. The high-speed on-off rotary valve has a high opening and closing frequency, which can significantly reduce the flow fluctuation of the main valve. Based on the structure and working principle of the two-stage valve, a mathematical model and a flow fluctuation model were established. The dynamic simulation model of the two-stage digital flow valve was established with the AMESim software, and the dynamic displacement characteristics and dynamic flow characteristics of the main valve were simulated and calculated. The influence of main valve oil supply pressure, area ratio, throttle groove width and other parameters on the dynamic response characteristics of the main valve spool displacement, and the influence of pilot flow, control cavity volume, opening and closing frequency and other parameters on the flow stability of the main valve were analyzed. The results show that the response speed of the valve can be improved by increasing the oil supply pressure, opening and closing frequency, reducing the area ratio and throttling groove width;increasing the opening and closing frequency, increasing the volume of the control chamber and reducing the pilot flow can reduce the flow fluctuation of the main valve and improve the stability of the output flow.

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丰健,王鹤,阎宇,刘晋沛,张晓宇.一种新型数字流量阀动态特性研究[J].机床与液压,2023,51(13):143-148.
FENG Jian, WANG He, YAN Yu, LIU Jinpei, ZHANG Xiaoyu. Research on Dynamic Characteristics of a New Type of Digital Flow Valve[J]. Machine Tool & Hydraulics,2023,51(13):143-148

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  • 在线发布日期: 2023-07-27
  • 出版日期: 2023-07-15