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基于CFD-DPM的射流泵中90°弯曲流道冲蚀仿真分析
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国家自然科学基金面上项目(62173049)


Simulation Analysis of 90° Curved Flow Channel Erosion in JetPump Based on CFD-DPM
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    摘要:

    随着国内钻井深度的不断增大以及井内低产层的逐渐增多,使得井内油液的开采难度进一步增大。虽然现有的深井射流泵可利用高压流体(人工从地面打压进井内的高压流体)来实现对油液的举升,但是该方法的生产成本较高,并且当被举升的油液中混有细小砂粒时,油液中的砂粒将会对射流泵造成一定冲蚀影响。为了降低射流泵的冲蚀磨损程度,并且提高采油效率与减少生产成本,根据油田层系(高低压油层)较多的特点,设计一种射流泵,该射流泵可以转化现有层间矛盾,把高压油液作为动力液来实现对低压油层的开采。通过对射流泵的整体结构进行分析后,发现该射流泵中存在一处90°弯曲流道,该流道内壁面为吸入液入口处的正对迎流壁面,所受砂粒的冲蚀磨损较大。为了得出砂粒对壁面的冲蚀磨损程度与影响因素,利用CFD与DPM模型对该冲蚀过程进行精确仿真,通过改变网格尺寸大小验证了仿真模型的网格无关性与仿真结果的收敛性后,利用控制变量法与数值模拟进一步分析流体速度、砂粒直径等对该流道的冲蚀影响规律。最终发现流速大于4 m/s或者砂粒直径大于0.7 mm时,最大冲蚀速率与每天的最大冲蚀厚度的增大幅度变得更加明显。就冲蚀区域而言,流道上所形成的冲蚀磨损区域成椭圆状,该冲蚀区域的中心位置所受到的冲蚀磨损相对较少,并且该区域大小并没有随着流体速度等影响因素的变化而发生较大改变。

    Abstract:

    With the increasing of drilling depth in China and the increasing of low producing zones in wells,it is more difficult to extract oil in wells.Although the existing deep well jet pump can use high pressure fluid (manually pressurized into the well from the surface) to lift the oil,the production cost of this method is high,and when the lifted oil is mixed with fine sand particles,the sand particles in the oil can make a certain impact on the jet pump.In order to reduce the degree of erosion and wear of jet pump,improve the efficiency of oil production and reduce the cost of production,a jet pump was designed according to the characteristics of oilfield layers (high and low pressure oil layers).The jet pump can realize the exploitation of low pressure oil layers by transforming the existing contradictions between layers and using high pressure oil as the power fluid.Through the analysis of the overall structure of the jet pump,it is found that there is a 90° curved flow channel in the jet pump.The inner wall of the flow channel is the opposite to the incoming flow wall at the inlet of the suction liquid,and the erosion and wear from the sand particles are larger.In order to obtain the erosion wear degree and influencing factors of sand on the wall surface,CFD and DPM models were used to accurately simulate the erosion process.After verifying the mesh independence of the simulation model and the convergence of simulation results by changing the mesh size,control variable method and numerical simulation were used to analyze the influence of fluid velocity and sand diameter on the erosion of the passage.Finally,it is found that the maximum erosion rate and the maximum erosion thickness increase more obviously when the flow rate is greater than 4 m/s or the sand diameter is greater than 0.7 mm.As far as the erosion area is concerned,the erosion wear area formed on the flow passage is elliptic,and the erosion wear in the center of the erosion area is relatively less,and the size of the area does not change greatly with the change of fluid velocity and other influencing factors.

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王志亮,伍振华,王振松,张慢来,廖锐全.基于CFD-DPM的射流泵中90°弯曲流道冲蚀仿真分析[J].机床与液压,2023,51(14):174-181.
WANG Zhiliang, WU Zhenhua, WANG Zhensong, ZHANG Manlai, LIAO Ruiquan. Simulation Analysis of 90° Curved Flow Channel Erosion in JetPump Based on CFD-DPM[J]. Machine Tool & Hydraulics,2023,51(14):174-181

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  • 在线发布日期: 2023-08-28
  • 出版日期: 2023-07-28