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非球面磨削抛光机床插补原理解析与速度寻优算法研究
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承德市2022科技计划项目(202201A061)


Interpolation Principle Analysis and Speed Optimization Algorithm for Aspheric Grinding and Polishing Machine Tool
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    摘要:

    为解决非球面加工中的环带波纹问题,自主研制了非球面磨削抛光机床,阐述控制系统采用的速度插补原理,用数学方法分析了速度插补原理存在的关键问题“进给速度非单调”,用实际运控参量解析了问题产生的根本原因“初速度不匹配致使相邻分段加速度符号相反”。基于遗传学理论提出解决“进给速度非单调”的总体方案,细化了速度寻优算法的运算流程和实施步骤,用实证数据及拟合曲线证明了速度寻优算法解决“进给速度非单调”问题的有效性,并可以快速匹配任意分段的最优初速度,且使加工进程进给速度始终保持单调,有效解决了实际问题,保证在无任何误差补偿下,面型加工精度可达14.130 0 μm,表面粗糙度可达3.330 2 μm。

    Abstract:

    In order to solve the problem of annular belt corrugation in aspherical surface machining,an aspherical surface grinding and polishing machine tool was independently developed,the speed interpolation principle in the control system was expounded,and the key problems “the feed rate is not monotonic” existing in the application of the speed interpolation principle were analyzed mathematically,the root cause of the problem was “the initial velocity mismatch causes the adjacent segmental acceleration signs to be opposite” analyzed with the actual operation control parameters.Based on the genetic theory,the overall solution to the “feed rate non- monotonic” was proposed.The operation process and implementation steps of the speed optimization algorithm were refined,the effectiveness of the speed optimization algorithm to solve the problem of “non-monotonic feed speed” was proved by using the empirical data and fitting curves.The optimal initial speed of any subsection could be quickly matched,and the feed rate was constant monotonous during the machining process.So the practical problem is effectively solved,the surface machining accuracy can reach 14.130 0 μm and the surface roughness can reach 3.330 2 μm without any error compensation.

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胡月,秦芳,王红.非球面磨削抛光机床插补原理解析与速度寻优算法研究[J].机床与液压,2023,51(14):69-74.
HU Yue, QIN Fang, WANG Hong. Interpolation Principle Analysis and Speed Optimization Algorithm for Aspheric Grinding and Polishing Machine Tool[J]. Machine Tool & Hydraulics,2023,51(14):69-74

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  • 在线发布日期: 2023-08-28
  • 出版日期: 2023-07-28