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压缩型封隔器密封结构失效分析与试验研究
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国家自然科学基金面上项目(51974035)


Failure Analysis and Test Research of Sealing Structure of Conventional Compression Packer
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    摘要:

    为了减少常规压缩型封隔器失效事故,开展封隔器常用橡胶材料的单轴拉伸和压缩实验,基于实验数据和Abaqus大变形接触有限元分析,对常规压缩型封隔器力学性能进行分析,并设计一种可扩张式封隔器,研究不同压差、温度和摩擦因数对扩张胶筒密封性能的影响,最后对所设计的扩张式胶筒进行了试验研究。结果表明:常规封隔器的胶筒在完成密封的过程中,上胶筒主要起密封作用,而且受到的应力较大,过大的应力会引起常规胶筒肩部压紧而发生疲劳失效,采用扩张式密封方式能够提高胶筒密封性能和减少胶筒台肩压缩变形失效问题。试验还发现新型密封胶筒在108~140 ℃温度范围内坐封和承压性能稳定。

    Abstract:

    In order to reduce the failure accident of conventional compression packer, uniaxial tension and compression tests of rubber materials of packer were carried out, and the mechanical properties of conventional compression packer was analyzed based on the test data and Abaqus large deformation contact finite element analysis.A sealing structure of expandable packer was designed.The effects of different pressure difference, temperature and friction coefficient on the sealing performance of expandable rubber cylinder were analyzed. Finally, the designed expansion rubber cylinder was experimentally studied. The results show that in the process of completing the sealing of the rubber cylinder of the conventional packer, the upper rubber cylinder mainly plays the role of sealing, and the stress is large;excessive stress will cause fatigue failure due to the compression of the shoulder of the conventional rubber cylinder;the expansion sealing method can improve the sealing performance of the rubber cylinder and reduce the compression deformation failure of the shoulder of the rubber cylinder.It is found that the setting and pressure bearing performance of the new sealant cylinder is stable in the temperature range of 108 ℃ to 140 ℃.

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刘洋,洪毅,易先中.压缩型封隔器密封结构失效分析与试验研究[J].机床与液压,2023,51(15):107-112.
LIU Yang, HONG Yi, YI Xianzhong. Failure Analysis and Test Research of Sealing Structure of Conventional Compression Packer[J]. Machine Tool & Hydraulics,2023,51(15):107-112

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  • 在线发布日期: 2023-08-30
  • 出版日期: 2023-08-15