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轴向柱塞泵疲劳损伤分析及寿命预测
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Fatigue Damage Analysis and Life Prediction of Axial Piston Pump
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    摘要:

    轴向柱塞泵工作环境恶劣、工况复杂,柱塞在柱塞腔内做往复直线运动,承受着复杂的交变应力,疲劳损伤是其常见的失效形式之一。为了分析柱塞泵的疲劳损伤、预测其剩余寿命,提高其运行的安全可靠性,提出柱塞泵疲劳损伤分析及寿命预测方法。建立柱塞泵的刚-柔-液耦合模型,进行联合仿真并分析;基于Miner疲劳累计损伤理论,运用ANSYS Workbench软件及nCode模块,得到柱塞的疲劳损伤云图和疲劳寿命云图,对柱塞泵疲劳损伤的薄弱部位以及剩余寿命进行分析,最后探究了主轴转速、工作压力对柱塞泵疲劳损伤及剩余寿命的影响。结果显示:在典型工况下,柱塞的疲劳寿命约为7 448.8 h,基本可以满足柱塞疲劳寿命要求。

    Abstract:

    The working environment of the axial piston pump is harsh and the working conditions are complex,and the piston moves in a reciprocating linear in the piston cavity,bearing complex alternating stresses.Fatigue damage is one of its common failure forms.In order to analyze the fatigue damage of the piston pump and predict its remaining life to improve its safety and reliability,the fatigue damage analysis and life prediction method of the piston pump was proposed.The rigid-soft-liquid coupling model of the piston pump was established,and the joint simulation and analysis were carried out;based on the Miner fatigue cumulative damage theory,the fatigue damage cloud map and fatigue life cloud map of the piston were obtained by using ANSYS Workbench software and nCode module,and the weak parts of the fatigue damage of the piston pump and the remaining life were analyzed;finally,the effects of spindle speed,working pressure on fatigue damage and remaining life of the piston pump were explored. The results show that under typical working conditions,the fatigue life of the piston is about 7 448.8 h,which can basically meet the fatigue life requirements of the piston.

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引用本文

唐宏宾.轴向柱塞泵疲劳损伤分析及寿命预测[J].机床与液压,2023,51(16):165-171.
TANG Hongbin. Fatigue Damage Analysis and Life Prediction of Axial Piston Pump[J]. Machine Tool & Hydraulics,2023,51(16):165-171

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  • 在线发布日期: 2023-09-13
  • 出版日期: 2023-08-28