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新型立铣刀高速铣削碳纤维复合材料试验研究
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国家自然科学基金项目( 51975123) ;福建省中青年教师教育科研项目(科技类)(JAT201516)


Experimental Research on High Speed Milling of Carbon Fiber Composite Material with New Type of End Mill
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    摘要:

    针对碳纤维复合材料精密加工极易产生毛刺等缺陷,选用新型四刃粗精交错刃结构的立铣刀和常规硬质合金立铣刀,在相同条件下对纤维方向角为45°、90°、135°的碳纤维复合材料进行高速铣削对比试验。通过对比分析毛刺因子、铣削轴向力、表面粗糙度、表面微观形貌及毛刺抑制机制得出:新型粗精交错立铣刀与常规硬质合金立铣刀加工相比,工件侧表面的毛刺长度及数量均得到显著的改善;各纤维方向角铣削力Fz平均值依次下降20.93%、17.74%和5.78%;纤维方向角θ为45°和90°时面粗糙度较好满足加工要求,而纤维方向角135°的表面粗糙度均急剧增加超出合格标准。总体而言,新型粗精交错立铣刀切削能有效抑制毛刺的生成,且保证加工表面粗糙度不发生剧变,因此更适合应用于碳纤维复合材料高速铣削加工。

    Abstract:

    Aiming at the problem of burrs and other processing defects on the surface of carbon fiber composites finishing machining,a end mill with new four-edge coarse and fine interlaced edge structure and the conventional cemented carbide end mill were selected.Under the same conditions,high-speed milling experiments were performed on carbon fiber composites with different fiber direction angles θ=45°,90°,135°.By comparing the processed surface burr,milling axial force,surface roughness,surface micro-morphology and burr suppression mechanism,it is concluded that when the new type of coarse and fine interlaced end mills are milled,the burrs on the processed surface are both significant in length and quantity; the average value of the milling force Fz of the three fiber materials decrease by 20.93%,17.74% and 5.78%; the surface roughness of the work-piece is relatively small when the fiber direction angle θ is 45° and 90°,and the surface quality is relatively good; the surface roughness of the work-piece with the fiber direction angle θ=135° increases sharply,and the processing quality is far beyond the qualified standard.In general,due to its staggered distribution structure,the new type of coarse and fine staggered end mills can effectively suppress the generation of burrs,and ensure that the surface roughness does not change drastically, so it is more suitable for the milling of carbon fiber composites.

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范宜鹏,林有希,王林建,禹杰,黄俊轲.新型立铣刀高速铣削碳纤维复合材料试验研究[J].机床与液压,2022,50(23):70-75.
FAN Yipeng, LIN Youxi, WANG Linjian, YU Jie, HUANG Junke. Experimental Research on High Speed Milling of Carbon Fiber Composite Material with New Type of End Mill[J]. Machine Tool & Hydraulics,2022,50(23):70-75

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  • 在线发布日期: 2023-01-17
  • 出版日期: 2022-12-15