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轴向柱塞泵球面配流副可靠性评估
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国家自然科学基金面上项目(51875014)


Reliability Evaluation of Spherical Valve Pair in Axial Piston Pump
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    摘要:

    球面配流副结构紧凑、承载面积大、抗倾覆力矩能力强,是高压大流量柱塞泵常用结构之一,其可靠性评估是柱塞泵可靠性的关键部分。提出一种对柱塞具有一定倾斜角度的球面配流副的疲劳裂纹和磨损退化的可靠性评估方法。建立球面配流副油膜的分布模型,获得内外密封带的压力表达式,实现配流副的受力分析。通过球面配流副ANSYS仿真模型并分析缸体薄弱环节,基于Miner准则对缸体进行疲劳可靠性分析。基于逆高斯理论计算球面配流副的磨损可靠度。最后将疲劳可靠性和磨损可靠性相结合,研究其整体可靠性。研究结果表明:柱塞倾斜的轴向柱塞泵的球面配流副的最薄弱环节为高低压腔孔交界的尖角处,在给定的应力条件下,存活率为50%时,该设备的最低循环次数为4.839×109次,缸体寿命为31 839.52 h;整体应力循环次数的数量级与疲劳和磨损可靠性中循环次数数量级较低的一致,因此在多种可靠性相结合时,整体可靠性降低。

    Abstract:

    The spherical distribution pair has compact structure,large bearing area and strong anti-overturning moment capability.It is one of the commonly used structures of high-pressure and large-flow plunger pumps.Therefore,a reliability evaluation method for fatigue cracking and wear degradation of spherical distribution pair with a certain inclination angle of the plunger was proposed.The distribution model of the spherical distribution pair oil film was established,and the pressure expressions of the inner and outer sealing belts were obtained to realize the force analysis of the distribution pair.Through the ANSYS simulation model of the spherical distribution pair and analyzing the weak links of the cylinder,the fatigue reliability analysis of the cylinder was carried out based on the Miner criterion.The wear reliability of the spherical valve pair was calculated based on the inverse Gaussian theory.Finally,the fatigue reliability and wear reliability were combined to study the overall reliability.The research results show that the weakest link of the spherical distribution pair of the axial piston pump with inclined piston is the sharp corner at the junction of the high and low pressure chambers.Under the given stress and pressure conditions,when the survival rate is 50%,the minimum cycles number of equipment is 4.839×109 times,and the cylinder life is 31 839.52 h.The magnitude order of the overall stress cycles is consistent with the lower cycle counts magnitude order of fatigue and wear reliability,and thus reduces overall reliability when considering multiple reliability combinations.

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张翔宇,许顺海,王少萍,耿艺璇,石健,白林迎.轴向柱塞泵球面配流副可靠性评估[J].机床与液压,2023,51(18):183-191.
ZHANG Xiangyu, XU Shunhai, WANG Shaoping, GENG Yixuan, SHI Jian, BAI Linying. Reliability Evaluation of Spherical Valve Pair in Axial Piston Pump[J]. Machine Tool & Hydraulics,2023,51(18):183-191

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  • 在线发布日期: 2023-10-09
  • 出版日期: 2023-09-28