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输液器组件液袋缺陷检测系统时序设计与优化
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四川省科技厅重点研发项目(2021YFG0056);宜宾职业技术学院校级科研项目(ybzysc20-03)


Timing Design and Optimization of the Infusion Set Component Liquid Bag Defect Detection System
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    摘要:

    针对液袋缺陷检测系统检测效率低和动作时序难以规划的问题,对液袋缺陷检测系统动作源气缸进行了运动特性数学建模并利用MATLAB中的龙格-库塔法仿真得到气缸运动特性曲线,依据仿真结果和每个工步的行程计算每个工步的动作时间。根据每个工步时间和缺陷检测工艺流程,设计动作时序并绘制时序图;对时序图进行详细分析,提出缺陷检测分拣流程简化方案和检测动作并行方案,通过这两个方案对动作时序进行了优化。优化后重新计算缺陷检测时间,结果表明优化后检测效率提升了41%;优化后能够实现高效液袋检测,即将液袋缺陷检测系统嵌入液袋生产线并不会影响原有的生产效率。

    Abstract:

    Aiming at the problems low efficiency and difficult to plan the actions sequence of liquid bag defect inspection system,the movement characteristics modeling for action source cylinder of liquid bag defect detection system was carried out,the Runge-Kutta method in MATLAB was used to simulate cylinder movement characteristic curve.Based on the simulation results and stroke for each work step,the action time of each working step was calculated.According to the time of each work step and the defect detection process,the action sequence was designed and the sequence diagram was drawn.After analyzing the sequence diagram in detail,a simplified scheme for defect detection and sorting process and a parallel scheme for detection actions were proposed.Through these two schemes,the actions sequence was optimized.The defect detection time was recalculated after optimization.The results show that the detection efficiency increases by 41%.After optimization,high-efficiency liquid bag detection can be realized.Embedding the liquid bag defect detection system into the liquid bag production line will not affect the original production efficiency.

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王华.输液器组件液袋缺陷检测系统时序设计与优化[J].机床与液压,2023,51(19):118-124.
WANG Hua. Timing Design and Optimization of the Infusion Set Component Liquid Bag Defect Detection System[J]. Machine Tool & Hydraulics,2023,51(19):118-124

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  • 在线发布日期: 2023-10-31
  • 出版日期: 2023-10-15