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直流短电弧铣削加工GH4099的影响研究
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国家自然科学基金地区科学基金项目(51765063)


Study on the Effects of DC Short Electrical Arc Milling GH4099
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    摘要:

    为了探究直流短电弧铣削加工GH4099高温镍基合金的性能,采用空心管状石墨作为工具电极,以GH4099为工件材料,通过单因素试验分别分析输入电压、主轴转速以及冲液压力对GH4099的材料去除率(MRR)、工具电极损耗率(TWR)、表面质量和金相组织的影响规律。结果表明:随着输入电压和冲液压力的增大,MRR均呈现先增大后减小的趋势,TWR呈现先减小后增大的趋势;增大输入电压,热影响层变厚;适当提高冲液压力,能够降低加工中的短路现象、工件表面微裂纹和冲蚀孔洞的数量,有利于改善工件表面质量;随着的主轴转速的增大,工件表面质量也有所改善。

    Abstract:

    In order to investigate the performance of GH4099 high temperature nickel-based alloy by DC short electrical arc milling,hollow tubular graphite was used as the tool electrode and GH4099 was used as the workpiece material,the effects of input voltage,spindle speed and punching pressure on the material removal rate (MRR),tool electrode wear ratio (TWR),surface quality and metallographic structure of GH4099 were analyzed separately by single-factor experiments.The experimental results show that with the increase of input voltage and punching pressure,the MRR tends to increase and then decrease,while the TWR tends to decrease and then increase;the higher the input voltage is,the thicker the heat-affected layers is;increasing the punching pressure appropriately can reduce the phenomenon of short circuits,the number of micro-cracks and erosion holes on the surface of the workpiece and helps to improve the surface quality of the workpiece;the surface quality of the workpiece improves as the spindle speed increases.

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李国松,周碧胜,周建平,马森雄.直流短电弧铣削加工GH4099的影响研究[J].机床与液压,2023,51(20):26-31.
LI Guosong, ZHOU Bisheng, ZHOU Jianping, MA Senxiong. Study on the Effects of DC Short Electrical Arc Milling GH4099[J]. Machine Tool & Hydraulics,2023,51(20):26-31

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  • 在线发布日期: 2023-11-01
  • 出版日期: 2023-10-28