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大型行星轮系功率分流分析与疲劳可靠性研究
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辽宁省教育厅高等学校基本科研项目(LJKZ0196);航空制造工艺数字化国防重点学科实验室开放基金(SHSYS202103);内蒙古自治区高等学校科学研究项目(NJZY22223)


Power Split Analysis and Fatigue Reliability Study of Large Planetary Gear Train
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    摘要:

    行星轮间的功率分流行为使得行星机构具有较高的能量传输密度,但偏载会导致行星机构的功率无法按照理想状态分配,增大齿轮间的啮合力,影响整个系统的使用寿命和可靠性。基于某型号重型直升机行星减速器的结构特征,构建大型行星轮系的有限元仿真模型,对行星传动系统进行准静态力学和运动学分析,获得系统中各类齿轮的危险应力历程,为可靠性分析模型提供载荷输入变量,以弯曲疲劳试验获得的齿轮强度数据作为可靠性分析模型的强度输入变量。使用统计学最小样本量的概念进行齿轮和轮齿寿命转换,建立行星齿轮系统可靠性分析模型,完成行星系统不同状态下疲劳可靠度的数学映射。偏载状态下,行星齿轮系统可靠度为92.32%,证明偏载会影响系统疲劳可靠性,降低齿轮的有效使用寿命。

    Abstract:

    The power shunt behaviors between planetary wheels make the planetary mechanisms high energy transmission density.However,offset load will cause the power of planetary mechanism can not be distributed according to the ideal state,increase the meshing force between gears,and affect the service life and reliability of the whole system.Based on the structural characteristics of planetary reducer of a heavy helicopter,the finite element simulation model of large-scale planetary gear train was constructed to carry out quasi-static mechanical and kinematic analysis of planetary transmission system.The dangerous stress history of each gear was obtained,which could provide load input variables for reliability analysis models.The gear strength data obtained from the bending fatigue test were used as the strength input variables for the reliability analysis model.The concept of statistical minimum sample size was used to transform the life of gears and wheel teeth,the reliability analysis model of planetary gear system was established,and the mathematical mapping of fatigue reliability of planetary gear system was completed under different states.Under offset load state,the reliability of the planetary gear system is 92.32%,which proves that eccentric load can affect the fatigue reliability of the system and reduce the effective service life of the gears.

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引用本文

屈力刚,张格格,李铭.大型行星轮系功率分流分析与疲劳可靠性研究[J].机床与液压,2023,51(22):176-183.
QU Ligang, ZHANG Gege, LI Ming. Power Split Analysis and Fatigue Reliability Study of Large Planetary Gear Train[J]. Machine Tool & Hydraulics,2023,51(22):176-183

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  • 在线发布日期: 2023-12-06
  • 出版日期: 2023-11-28