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基于遗传和声算法的复兴号部件生产车间布局研究
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国家重点研发计划(2019YFB1705000)


Genetic Harmony Algorithm-Based Study on the Components Production Workshop Layout of Fuxing EMU
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    摘要:

    轨道交通装备Z企业是复兴号动车组核心部件供应商,为在发展中保持核心竞争力,企业对工艺、设备、生产规模等各进行优化升级,但却出现原始布局与车间环境升级不匹配的现象,导致生产成本高、工期延时、质量降低等严重问题,布局优化问题亟待解决。针对复兴号核心部件生产车间混合布局的特征,采用基于SLP的遗传和声算法开展布局优化。用SLP方法将作业单位相互关系转化为遗传算法染色体编码,然后以最小化物料搬运成本、最大化车间利用面积为目标函数完成解的寻优。该方法实现了SLP布局方案的快速迭代和精准计算,布局优化后系统的物流、工艺过程、效率、成本等有明显改善,满足企业发展需要,有效提升企业的核心竞争力。

    Abstract:

    Rail transit equipment Z enterprise is the supplier of the core components of Fuxing EMU.In order to maintain its core competitiveness in development,the enterprise optimized and upgraded the process,equipment,production scale and other aspects,but the original layout did not match the upgraded workshop environment,resulting in serious problems such as high production cost,time delay,quality reduction and so on.The layout optimization needs to be solved urgently.According to the characteristics of the hybrid layout of the production workshop of the core components of Fuxing,the genetic harmony algorithm based on SLP was used to carry out the layout optimization.The SLP method was used to transform the interrelationship of operation units into a genetic algorithm chromosome code.Then taking minimizing material handling cost and maximizing workshop utilization area as the objective function,the solution search was completed.Using the method,fast iteration and accurate calculation of SLP layout solution are achieved;after layout optimization,logistics,process,efficiency,cost are improved significantly,satisfying the needs of enterprise development and effectively enhancing the core competitiveness of the enterprise.

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郑广辉,钱叶昶,刘鹏,刘庸奇,李莉莉,郭孝钢.基于遗传和声算法的复兴号部件生产车间布局研究[J].机床与液压,2023,51(4):57-62.
ZHENG Guanghui, QIAN Yechang, LIU Peng, LIU Yongqi, LI Lili, GUO Xiaogang. Genetic Harmony Algorithm-Based Study on the Components Production Workshop Layout of Fuxing EMU[J]. Machine Tool & Hydraulics,2023,51(4):57-62

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  • 在线发布日期: 2023-03-16
  • 出版日期: 2023-02-28