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柔性边界约束细长件车削动力学辨识与稳定性分析
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教育部第二批国家级职业教育教师教学创新团队课题研究项目(ZH2021020201)


Dynamic Identification and Stability Analysis of Turning Slender Parts with Flexible Boundary Constraints
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    摘要:

    考虑到边界条件的影响,并且为了进一步提升辨识精度和计算效率,提出一种基于柔性边界约束细长件车削动力学辨识与稳定性分析方法。建立具有柔性边界约束的细长工件模型,以提高车削稳定性的预测精度。在该模型中,将刀具和零件的二维柔度以及刀尖半径的影响纳入动态力建模中,根据连续介质理论计算卡盘-工件-尾架动力系统中细长工件的动力学特性,然后通过最小化特征参数的实验值和仿真值之间的偏差来确定最佳连接刚度。进行了实验验证,结果表明所提出的方法显著提高了转向的预测精度以及稳定性极限。

    Abstract:

    Considering the influence of boundary conditions, and in order to further improve the identification accuracy and calculation efficiency, a method for dynamic identification and stability analysis of slender parts turning based on flexible boundary constraints was proposed. A slender workpiece model with flexible boundary constraints was established to improve the prediction accuracy of turning stability. In this model, the 2D flexibility of tools and parts and the influence of tool tip radius were included in the dynamic force modeling, and the dynamic characteristics of slender workpieces in the chuck tailstock dynamic system were calculated according to the continuum theory. Then, the optimal connection stiffness was determined by minimizing the deviation between the experimental value and the simulation value of the characteristic parameters. The experimental results show that the proposed method significantly improves the steering prediction accuracy and stability limit.

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李建国,刘洋,徐国胜.柔性边界约束细长件车削动力学辨识与稳定性分析[J].机床与液压,2023,51(12):51-62.
LI Jianguo, LIU Yang, XU Guosheng. Dynamic Identification and Stability Analysis of Turning Slender Parts with Flexible Boundary Constraints[J]. Machine Tool & Hydraulics,2023,51(12):51-62

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  • 在线发布日期: 2023-07-06
  • 出版日期: 2023-06-28