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高压重载螺旋传动副流固耦合与间隙优化分析
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国家自然科学基金面上项目(51875385)


Fluid-Structure Coupling and Clearance Optimization Analysis of High Pressure and Heavy Load Helical Drive Pair
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    摘要:

    梯形丝杠副正常工作时,丝杠与螺母接触表面变形使间隙油膜厚度和压力分布不均匀,进而对梯形丝杠副的工作状态、油膜润滑特性和承载能力产生一系列影响,因此采用流固耦合分析方法对油润滑梯形丝杠副进行仿真研究。分别建立了梯形丝杠副固体模型和丝杠螺母间隙油膜的流体模型,采用流固耦合仿真分析方法,考虑油膜承载时压力升高而导致梯形丝杠副结构变形这一现象,得到相同工况、不同间隙下,丝杠与螺母的应力和变形情况以及油膜厚度对其承载性能和刚度的影响。研究结果显示:高压重载工况下,梯形丝杠与螺母均满足材料的屈服强度要求;综合考虑梯形丝杠副间隙与油膜承载刚度和承载力的关系,其润滑与承载性能在间隙为0.15~0.20 mm时最佳。

    Abstract:

    When the trapezoidal lead screw pair works normally,the deformation of the contact surface between the lead screw and the nut causes uneven distribution of the gap oil film thickness and pressure,which leads to a series of influences on the working state,oil film lubrication characteristics and bearing capacity of the trapezoidal lead screw pair.Therefore,the fluid-structure interaction analysis method was used to simulate the oil lubricated trapezoidal lead screw pair.The trapezoidal screw pair solid model and screw nut gap oil film model were established.Using the fluid-structure interaction simulation analysis method,considering the phenomenon that the oil film bearing pressure caused the trapezoidal screw pair structure deformation,the stress and deformation of the screw and nut and the influence of oil film thickness on the bearing performance and the stiffness were gotten under the same conditions and different clearance.The results show that the trapezoidal screw and nut meet the yield strength requirements of the material under high pressure and heavy load conditions;considering the relationship between the clearance of the trapezoidal lead screw pair and the bearing capacity and stiffness of the oil film,the lubrication and bearing performance of the trapezoidal lead screw pair is the best when the clearance is between 0.15 mm and 0.20 mm.

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武恩林,权龙,乔舒斐.高压重载螺旋传动副流固耦合与间隙优化分析[J].机床与液压,2023,51(22):144-150.
WU Enlin, QUAN Long, QIAO Shufei. Fluid-Structure Coupling and Clearance Optimization Analysis of High Pressure and Heavy Load Helical Drive Pair[J]. Machine Tool & Hydraulics,2023,51(22):144-150

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  • 在线发布日期: 2023-12-06
  • 出版日期: 2023-11-28