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大型空腔叶片固溶热处理变形的仿真预测与验证
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国家973科技计划项目(机械装备金属件精密成形及测控技术基础研究 编号:2012CB724306)


Simulation Prediction and Verification of Deformation of Large Cavity Blade during Solid Solution Heat Treatment
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    摘要:

    大型空腔定子叶片因其特殊结构,在进行固溶热处理工艺时易产生表面应力集中,导致叶片发生翘曲变形。若用试错法不断修正其模型,使叶片铸件的加工余量增大,生产周期变长。通过对叶片固溶热处理过程进行仿真模拟,使该过程“可视化”,得到叶片铸件冷却后各部位的位移场分布,利用位移场的分布可以知道铸件各方向收缩量的大小及铸件的形状畸变情况,采用激光跟踪测量仪对大型定子叶片测量并与仿真得到的数据进行对比,数值模拟变形最大值为5.57 mm,最小值-6.05 mm,实验测量最大值为4.76 mm,最小值-5.13 mm,变形位置分布基本一致。此研究为探索热处理工艺参数对大型定子叶片成型的影响、优化热处理工艺、解决工程实际应用问题提供了支撑。

    Abstract:

    Due to the special structure of large cavity stator blade,surface stress concentration is easy to occur during the solid solution heat treatment process,resulting in blade warping and deformation.If the model is constantly modified by trial and error method,the machining allowance of blade castings will increase and the production cycle will be longer.Through the blade solution heat treatment process simulation,the process was “visualization”,the displacement distribution of each part after the blade castings cooling was gotten,the shrinkage size of casting in each direction and the distortion shape of the casting could be gotten using the distribution of displacement field,laser tracking measurement instrument was used to measure the big stator blade and the measured data were compared with the simulation data.The maximum value of the simulated deformation is 5.57 mm,the minimum value is -6.05 mm;the maximum value of the experimental measurement is 4.76 mm,the minimum value is -5.13 mm.The distribution of the deformation position is basically the same.It provides support for exploring the influence of thermal treatment process parameters on the forming of large stator blades,optimizing the heat treatment process,and solving the practical application problems in engineering.

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潘为民,程东华,候森,张玉卓.大型空腔叶片固溶热处理变形的仿真预测与验证[J].机床与液压,2023,51(22):190-195.
PAN Weimin, CHENG Donghua, HOU Sen, ZHANG Yuzhuo. Simulation Prediction and Verification of Deformation of Large Cavity Blade during Solid Solution Heat Treatment[J]. Machine Tool & Hydraulics,2023,51(22):190-195

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  • 在线发布日期: 2023-12-06
  • 出版日期: 2023-11-28