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数字液力解码器密封与摩擦特性试验研究
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“十三五”国家科技重大专项(2016ZX05028-001-006);四川省自然科学基金面上项目(2022NSFSC0402)


Study on Seal and Friction Characteristics of Digital Hydraulic Decoder
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    摘要:

    根据数字液力解码器阀体本身设计一个垂直布置的往复高压油液的密封试验台架,通过试验方法探究解码器在不同介质压力、往复速度及压缩率的条件下的密封性能及摩擦特性。结果表明:高压时,数字液力解码器需要较大的启动力,当启动力未达到最大静摩擦力时,其动作响应会存在一定的延迟现象,同时较大的滞后摩擦力会使密封系统的随动性变差;最大静摩擦力和滑动摩擦力随介质压力增加均呈线性增加,0~16 MPa与16~32 MPa两阶段的线性增长率不同,16~32 MPa时增长率变小;在高压高速时,解码器密封部位容易发生泄漏失效;初始压缩率对解码器的密封性能影响明显,初始压缩率为23.25%时,能够满足解码器正常工作时的密封要求。

    Abstract:

    The sealing test base of the reciprocating high pressure oil liquid placed vertically was designed based on the valve body itself of the digital liquid force decoder, and the sealing performance and friction characteristics of the decoder under different medium pressure, reciprocating speed and compressibility were investigated through the test method. As a result, in the case of high pressure, the digital hydraulic force decoder requires a large activation force, and when the starting force does not reach the maximum static frictional force, there is a certain delay phenomenon in the operation response, and at the same time, the large delay frictional force can aggravate the follow-up of the sealing system; the maximum static friction force and the sliding friction force increase linearly with increase in medium pressure, and the growth rates between 0 to 16 MPa and 16 MPa to 32 MPa are different, and the growth rate becomes smaller at 16 MPa to 32 MPa; leakage at high speed is likely to occur in the seal portion of the decoder; the initial compression rate has a clear effect on the sealing performance of the decoder, and if the initial compression rate is 23.25%, it is possible to satisfy the sealing request at the normal operation of the decoder.

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何东升,李若岚,栾京生,熊浪,郑严,钱韦吉.数字液力解码器密封与摩擦特性试验研究[J].机床与液压,2023,51(23):102-107.
HE Dongsheng, LI Ruolan, LUAN Jingsheng, XIONG Lang, ZHENG Yan, QIAN Weiji. Study on Seal and Friction Characteristics of Digital Hydraulic Decoder[J]. Machine Tool & Hydraulics,2023,51(23):102-107

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  • 在线发布日期: 2023-12-22
  • 出版日期: 2023-12-15