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沉井基础取土作业机器人设计与研究
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2019年度交通运输行业重点科技项目(2019-MS1-008)


Design and Research of Caisson Foundation Earth Taking Robot
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    摘要:

    针对传统沉井基础施工设备取土效率低、地层适应性较差、作业区域存在盲区等问题,设计一款沉井基础取土作业机器人。结合施工需求,对机器人进行结构设计,并对其伸缩臂进行有限元静力学分析,验证了伸缩臂结构设计的合理性和可靠性;基于D-H法和几何法分别建立了机器人正、逆运动学模型,基于几何法建立了机器人关节空间到驱动空间的运动学模型,将铣挖头位姿控制最终转换为各关节液压驱动器的位置控制;设计了机器人关节驱动电液比例控制系统,采用PID控制器对其进行校正,通过仿真验证了控制策略的有效性;通过现场试验对机器人整机使用性能进行分析。试验结果表明:沉井基础取土作业机器人满足沉井施工需求,达到预期目标。

    Abstract:

    Aiming at the problems of the traditional caisson foundation construction equipment,such as low earth taking efficiency,poor formation adaptability and blind area in the operation area,a caisson foundation earth taking robot was designed.According to the construction requirements,the structure design of the robot was carried out,and the finite element statics analysis of the telescopic arm was carried out to verify the rationality and reliability of the telescopic arm structure design.The forward and inverse kinematics models of the robot were established based on the D-H method and the geometric method,and the kinematic models from the joint space to the driving space were established based on the geometric method.The pose control of the milling head was finally converted to the position control of the hydraulic actuators of each joint.Then,the electro-hydraulic proportional control system driven by the robot joint was designed,and the PID controller was used to correct it.The effectiveness of the control strategy was verified by simulation.Finally,the operational performance of the robot was analyzed by field test.The test results show that the robot can meet the requirements of caisson construction and the expected goal is reached.

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董奇峰,纪晓宇,刘修成,程雪聪,孟林园.沉井基础取土作业机器人设计与研究[J].机床与液压,2023,51(23):52-58.
DONG Qifeng, JI Xiaoyu, LIU Xiucheng, CHENG Xuecong, MENG Linyuan. Design and Research of Caisson Foundation Earth Taking Robot[J]. Machine Tool & Hydraulics,2023,51(23):52-58

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  • 在线发布日期: 2023-12-22
  • 出版日期: 2023-12-15