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基于电液混合储能的电动挖掘机动臂节能驱动系统特性
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新疆自治区科协资助学会重点项目(BHWR00032); 新疆工程学院科研基金项目(2016xgy061812)


Characteristics of Energy-Saving Drive System for Electric Excavator Boom Based on Electro-Hydraulic Hybrid Energy Storage
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    摘要:

    针对现有电动挖掘机采用多路阀控系统造成的能效低、电池装机容量大但续航时间短的不足,提出一种变转速双泵直驱液压挖掘机动臂系统。根据动臂液压缸面积比配置2个液压泵/马达的排量,实现液压缸流量匹配。采用液压蓄能器与超级电容进行混合储能,实现动臂重力势能的高效回收利用。分析所提系统的工作原理,建立系统多学科联合仿真模型,分析系统运行特性和能量特性。研究结果表明:双泵直驱挖掘机动臂系统具有良好的控制特性,速度运行平稳。与传统多路阀控系统相比,双泵直驱挖掘机动臂系统节能效果显著,蓄能器压力21 MPa和容积180 L时,重力势能回收效率为79.9%,能耗减少64.6%,进一步通过合理选择蓄能器工作压力和容积,双泵直驱动臂系统的节能效果可达到65%以上。

    Abstract:

    In view of the low energy efficiency, large battery installed capacity and short battery life caused by existing electric excavators in using multi-way valve control system,a variable speed dual pump direct drive hydraulic excavator boom system was proposed.According to the area ratio of the boom hydraulic cylinders,the displacements of two hydraulic pump/motors were configured to achieve the flow matching of the hydraulic cylinder.The hydraulic accumulator and super-capacitor were used for hybrid energy storage to realize the efficient recovery and utilization of the gravitational potential energy of the boom.The working principle of the proposed system was analyzed,the multi-subject coupling simulation model of the system was established,and the system operation characteristics and energy characteristics were analyzed.The research results show that the dual pump direct drive excavator boom system has good control characteristics and stable speed operation.Compared with the traditional multi-way valve control system,the boom system of the dual pump direct drive system has a remarkable energy-saving effect.When the accumulator pressure is 21 MPa and the volume is 180 L,the gravitational potential energy recovery efficiency is 79.9%,and the energy consumption is reduced by 64.6%.Further,the energy-saving effect of the dual pump direct drive boom system can reach more than 65% through reasonable selection of the accumulator working pressure and volume.

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王笑,王磊.基于电液混合储能的电动挖掘机动臂节能驱动系统特性[J].机床与液压,2023,51(24):60-65.
WANG Xiao, WANG Lei. Characteristics of Energy-Saving Drive System for Electric Excavator Boom Based on Electro-Hydraulic Hybrid Energy Storage[J]. Machine Tool & Hydraulics,2023,51(24):60-65

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  • 在线发布日期: 2024-01-05
  • 出版日期: 2023-12-28