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基于半闭环进给系统的水刀机床建模与仿真研究
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江苏省科技成果转化专项资金项目(BA2009001)


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    摘要:

    以某公司生产的半闭环控制的悬臂式水切割机床DWJ20〖BF〗30_FB〖BFQ〗为分析对象,建立其简化数学模型,对影响机床运行性能的转动惯量比、反向间隙及传动机构刚性进行了仿真分析,同时利用安川SigmaWin+软件和Renishaw激光干涉仪对分析结果进行了测试验证。仿真及试验结果表明:降低进给轴的转动惯量比有利于提高系统动态响应及稳定性,转动惯量比接近或小于1时为最佳;滚珠丝杠反向间隙是机床定位精度降低、产生轮廓误差的因素之一,采用激光干涉仪补偿可有效降低反向间隙的影响;传动机构刚性的增大有利于系统响应性、定位精度和稳定性的提升,而刚度达到一定值时,则不能再通过刚度的提高来提升系统性能。

    Abstract:

    The simplified mathematical model was established for DWJ2030_〖KG-*2〗FB water jet machine tool of semiclosed loop control of suspensionarm type, as the analysis object made by one company. The influence of moment of inertia ratio, backlash clearance, and stiffness to mechanical transmission part on running performance was simulated with analysis, and the analysis results were certificated in test by using Yaskawa SigmaWin+ software and Renishaw laser interferometer. The simulation and testing results show that it is good for improving the systems dynamic response and stability by reducing moment of inertia ratio of feed axis, and moment of inertia ratio close to or less than 1 is preferably. Backlash clearance of ball screw is one of the factors that reduces positioning accuracy of machine tools and generates contour error. The compensation by using a laser interferometer can reduce the impact of backlash clearance effectively. Also increasing the stiffness of transmission mechanism is in favor of improving the system's response, positioning accuracy and stability. However, it can hardly improve system's performance when stiffness reaches to a certain value.

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杨志君,马诠和,赵不贿,陈波.基于半闭环进给系统的水刀机床建模与仿真研究[J].机床与液压,2014,42(23):140-143.
.[J]. Machine Tool & Hydraulics,2014,42(23):140-143

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  • 在线发布日期: 2015-06-17
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