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铜钨电极材料的电加工性能实验研究
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宁夏自然科学基金资助项目(NZ12159)


Experimenatl Study in EDM Machining Performance of Coppertungsten Electrode Materials
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    摘要:

    铜钨合金电极材料在加工硬质合金时,常以其相对损耗较小而受到用户的青睐,加之铜钨合金电极的热稳定性好,因此在现场使用铜钨合金电极加工硬质合金的场合较多。用实验的方法对不同配比的铜钨合金材料作为电极进行深入研究,针对不同需求寻求最佳配比的铜钨合金电极。考察了材料中的成分含量变化对电火花加工特性的影响,用能量分配以及电子逸出功的原理分析了材料去除速度、相对电极损耗与电极材料特性以及电参数之间的关系。研究发现,极间电压160 V左右采用窄脉宽时,电极Cu75W可以获得较好的工艺效果,含铜量少的Cu25W电极相对损耗最小。

    Abstract:

    Coppertungsten (CuW) electrode is widely used in Electron Discharge Machining (EDM) because of its superb properties such as lower wear than copper, graphite and other electrodes. As well the good stability is in thermal process, CuW electrode is popular in the precision mould of cemented carbide. The CuW electrode with different content was chosen to experimentally study in depth the EDM characteristics so as to meet the optimal CuW composition of electrode in need of EDM. The influences of changes of content in composition of the electrode on EDM machining characteristics were obcerved. The relationship between characteristics of electrode, electric parameters and material remove rate (MRR), relative tool wear rate (TWR) were analyzed by using the principles of energy distribution and electron emission power. The results discover that the better process performance in MRR is achieved as voltage between electrodes is about 160 V with short pulse duration, and Cu75W can be used, whilst the minimum TWR is obtained of Cu25W with less content of Cu.

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雍耀维,郭常宁.铜钨电极材料的电加工性能实验研究[J].机床与液压,2016,44(11):84-87.
. Experimenatl Study in EDM Machining Performance of Coppertungsten Electrode Materials[J]. Machine Tool & Hydraulics,2016,44(11):84-87

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  • 在线发布日期: 2016-07-07
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