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高速精密双列陶瓷滚子轴承试验机控制系统设计
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广东省省级科技计划项目(2013B011301020)


Design of Control System of Testing Machine for High Speed Precision Dual Ceramic Roller Bearing
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    摘要:

    针对高速精密双列陶瓷滚子轴承试验机的研发需求,设计了该试验机的控制系统。该系统包括PLC控制单元、传感器单元、人机交互界面等,具有自动计算、存储、打印数据的功能。利用PID控制原理,采用五阶段S曲线算法对电主轴转速的加速度变化量进行控制,实现对电主轴启动、停止以及加减速阶段的精确控制;利用触摸屏动态显示试验数据的同时采用曲线形式直观显示。结果表明:电机启停无冲击,且控制精度高、动态性能好、运行稳定,完全满足轴承的试验要求。

    Abstract:

    According to the high speed precision dual ceramic roller bearing of testing machine of research and development needs, a design of the control system of the test machine was given. The system was contained of programmable logical controller (PLC) unit, sensors unit, and used manmachine interface (MMI) as touch screen. The system had automatic computing, storage, print data function. According to proportion integration difference (PID) control principle, the change of acceleration speed of electric spindle quantity was controlled by five stage algorithm for S curve to realize the accurate control of the electric spindle start, stop and acceleration and deceleration stage. The touch screen was used to dynamically display the test data by using the curve form of visual display. The results show that the operation of the motor can realize start and stop quickly without impact, and the system has high control accuracy, good dynamic performance, and stable operation, and the system completely satisfies the requirements of bearing test machine.

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张占立,鲁欣,倪艳光,单瑞虎.高速精密双列陶瓷滚子轴承试验机控制系统设计[J].机床与液压,2017,45(7):95-98.
. Design of Control System of Testing Machine for High Speed Precision Dual Ceramic Roller Bearing[J]. Machine Tool & Hydraulics,2017,45(7):95-98

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  • 在线发布日期: 2017-05-09
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