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刀具磨损监测的一种数据处理方法
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国家科技重大专项课题-高档数控机床与基础制造装备(2012ZX04005-021)


A Data Processing Method for Tool Wear Monitoring
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    摘要:

    采用声发射传感器采集刀具切削时的信号,提出了一种基于BP神经网络识别刀具磨损程度的方法。该方法将原始声发射信号经高通滤波后直接输入到BP神经网络中进行训练,依靠神经网络的非线性映射能力,使神经网络对不同磨损程度刀具产生的信号进行分类,并能准确判别未知信号所属类别。与传统方法相比,该方法省去了人工提取特征值这一费时费力的环节。研究了神经元个数对神经网络的训练和识别的影响,提高了神经网络的识别精度。实验结果表明,该方法可以准确地预测刀具磨损程度。

    Abstract:

    Using acoustic emission sensor to acquire the tool cutting signal, a method is proposed to discern the degree of tool wear by means of Back Propagation (BP) neural network. With this method, the original acoustic emission signal sample that after high-pass filtering was input into BP neural network directly to training, relying on the nonlinear mapping ability of neural network to make the neural network classified the signals that produced by different wear degree of cutting tools. What's more, which type of the unknown signal belonging to could be verified accurately. Compared with the traditional method, with this method, the link of extracting characteristic value artificially which is waste of time and energy was left out. The influence of the number of neurons to the neural network training and recognition was researched, and the identification precision of the neural network was improved. The experimental results show that this method can predict tool wear degree accurately.

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库祥臣,曹贝贝,郭跃飞,段明德.刀具磨损监测的一种数据处理方法[J].机床与液压,2017,45(17):105-109.
. A Data Processing Method for Tool Wear Monitoring[J]. Machine Tool & Hydraulics,2017,45(17):105-109

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  • 在线发布日期: 2018-03-13
  • 出版日期: 2017-09-15